Axminster Craft AC250CM Manual Download Page 56

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Axminster Tools & Machinery Ltd
Axminster Devon EX13 5PH

axminster.co.uk

The packaging is suitable for recycling.
Please dispose of it in a responsible manner.

Do not dispose of electric tools together with household waste material.
By law they must be collected and recycled separately.

EU Countries Only

The Axminster guarantee is available on
Craft, Trade, Engineer, Air Tools & CNC Technology Series machines

Buy with confidence from Axminster!
So sure are we of the quality, we cover all parts and labour free of charge for three years!

For more information visit

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Summary of Contents for AC250CM

Page 1: ...AC250CM 250mm DeLuxe Combination Machine AT M 22 06 2018 BOOK REF 105171 Code 105104 Original Instructions ...

Page 2: ...ion Machine Model AC250CM conforms to the machinery example for which the EC Type Examination Certificate No BM50314354 AN50176407 AN50217062 has been issued by Laizhou Planet Machinery Co Ltd at Yutai West Street Laizhou Shandong 261400 China and complies with the relevant essential health and safety requirements 2006 95 EC 2004 108 EC EN 5514 1 2006 A1 EN 61000 3 2 2006 A1 A2 EN 61000 3 11 2000 ...

Page 3: ...bled Planer Thicknesser Tools 1 Planer Fence 1 Blade Setting Tool 1 Planer Fence Mounting Base 1 12mm Hex Key 1 Fence Securing Bracket 1 10mm Hex Key 1 Overhand Planer Guard Mounting Bracket 1 8mm Hex Key 1 Overhand Planer Guard 1 6mm Hex Key 1 Overhand Planer Guard Locking Plate 1 5mm Hex Key 1 Spring Metal Plate 1 4mm Hex Key 2 M10 Washers 1 3mm Hex Key 2 M10 Lever Handle Bolts 1 7 5 5mm Spanner...

Page 4: ...n set Ensure you are comfortable before you start work balanced not reaching etc Wear appropriate safety clothing goggles gloves masks etc Wear ear defenders at all times If you have long hair wear a hair net or helmet to prevent it being caught up in the rotating parts of the machine Consideration should be given to the removal of rings and wristwatches Consideration should also be given to non s...

Page 5: ...ny tools have been used during setting up procedures make sure they are removed from the machine and stowed safely away Do not attempt to carry out cross cutting operations freehand always use the mitre fence for small material and the sliding carriage for larger work pieces Unless you are an experienced machine operator do not attempt to rip freehand always use the guiding facility of the rip fen...

Page 6: ...ust be in the correct configuration to perform one task or the other Make yourself familiar with these configurations and do not try to use the machine in a half and half state or rig the interlocks to enable you to do so These machines are designed for cutting timber only They will but are not designed to cut timber derivatives or composites Glue lines in plywood block board etc will notch the bl...

Page 7: ...5104 Model AC250CM Power 3 000W Saw 2 000W Planer 3 000W Spindle 230V Number of Motors 3 Blade Speed 4 050rpm Blade Tilt 0 45 Blade Dia Bore 250mm x 30mm Table Size 1 200 x 840mm Saw 250 x 1 050mm Planer 250 x 600mm Thicknesser Max Ripping Width 460mm Max Depth of Cut 45 45mm Max Depth of Cut 90 65mm Max Planing Width 250mm Sliding Table Size 1 200 x 120mm Cutterblock Speed 4 000rpm Cutterblock Di...

Page 8: ...rietary de greasing agent or paraffin Unfortunately this cleaning process is always a bit mucky especially if you tackle the job with a high level of enthusiasm You are advised to wear overalls or coveralls etc during the process After cleaning especially if you used paraffin lightly coat the exposed metal surfaces to prevent any rusting Note The AWC4 Combination Machine comes 95 assembled in orde...

Page 9: ...xten sion table B see fig 05 4 Position the extension table so it s roughly centred to the sliding table and tighten the two lift and shift handles to lock the asssembly in position see fig 6 Fig 06 MAKE SURE THE SUPPORT CASTING WHEEL RUNS SMOOTHLY ALONG THE EXTENSION RAIL A B B Lift and shift handle 5 On top of the extension table there are two adjustment caphead screws using a straight edge adju...

Page 10: ...ot on the sliding table and re tighten the butterfly nut see fig 13 Fig 13 Butterfly nut Steel square clamp Work Clamp Locate the work clamp assembly loosen the clamping ring slot the clamp assembly into the sliding table s T slot and tighten the ring to clamp the assembly in place see fig 14 Fig 14 Clamping ring Dust Extraction Hose Locate the Y rod which will support the flexible hose and screw ...

Page 11: ...nuts 2 Remove the cover to the end of the fence guide rail C by removing the two Phillips screws place safely aside see fig 19 3 Line up the first bolt head with the T slot in the fence guide rail and slide on the rail repeat for the remaining bolt see figs 20 21 Fig 19 Fig 20 21 4 Replace the cover to the end of the guide rail C and secure with the Phillips screws you removed earlier Position the...

Page 12: ...with the two clamping knobs and washers see figs 28 29 Fig 27 Fig 28 29 Rack Pinion D D B A T bolt Rip Fence Extension B A 6 Locate the micro adjuster assembly D and remove the mounting bracket by removing the two Phillips screws place safely aside Remove the end cover from the fence clamp assembly A and place aside Insert the mounting bracket into the T slot to the side of the fence casting assem...

Page 13: ...ort bracket Fig 33 34 Cutter block guard Guard clamp Spring metal plate Plane guard arm Guard arm clamp handle Planer Thicknesser Locate the fence mounting bracket and fix to the machine casting as shown in fig 31 using 2 No M6 x 12mm caphead bolts depending on your preferred handing Introduce the planer fence base into the bracket so that the planer fence base slides into the fence mounting brack...

Page 14: ...the work table see instructions below for mounting the spindle moulder assembly 1 Remove the circular rings from the work table and place aside see fig 35 36 37 NOTE IN ORDER TO INSTALL THE SPINDLE MOULDER ASSEMBLY THE FOLLOWING COMPONENTS NEED TO BE REMOVED WARNING DISCONNECT THE MACHINE FROM THE MAINS BEFORE CONTINUING Fig 35 36 37 Fig 38 39 40 2 Lift the spindle guard assembly onto the work tab...

Page 15: ...et 2 Locate the lifting bracket C and two M8 cap head bolts and washer Line up the two pre drilled holes in the bracket with the threaded holes to the base of the machine and secure in place with the M8 cap heads see figs 42 43 Fig 42 43 M8 Cap head bolts Lifting point hole M8 Cap head bolt Pivot bolt Locking nut Raise and lowing bolt Fence Square C A Manoeuvring the Machine 1 Turn the raise and l...

Page 16: ...Manoeuvre the machine to the chosen location making sure there is sufficient space all round then carefully lower the machine down see fig 45 4 With the machine in position lower the rear feet by loosening the two raise and lowering bolts on the wheel carriages A fig 41 ...

Page 17: ...Machine Foot Print 17 2020mm 1920mm Sliding Table Sliding Table ...

Page 18: ...Illustration and Parts Description 18 Spindle Moulder Set Up Panel Saw Set Up ...

Page 19: ...Illustration and Parts Description 19 Planer Set Up Thicknesser Set Up ...

Page 20: ...ol switch assembly Flexible hose Tilt control hand wheel Main emergency stop Y support rod Distance stop Fence assembly Saw table Planer out feed table Panel saw rise and fall control handle wheel Table extension Guide rail stop Table extension support Spindle moulder assembly Carriage wheel assembly Telescopic extension 20 ...

Page 21: ...e adjusting knob Fence advancing knob Guide arm clamp Guide arm Guide roller height clamping knob Guide roller height clamping knob Anti kickback clamping knob Anti kickback height clamping knob NVR On Off switch O for OFF I for ON Power selector switch R for Spindle Moulder Panel Saw I for Planer Thicknesser Selector switch 0 No Function 1 Spindle Moulder 2 panel Saw ...

Page 22: ...ner Thicknesser Height adjuster knob Fence Spindle moulder access door Cutter block guard adjuster Planer in feed table Dust extraction outlet Spindle moulder rise fall control handle wheel In feed table adjuster Cutter block guard Thicknesser table Spindle height lock Out feed table Rip Fence Fence extension Spindle moulder circular rings In feed table Spindle moulder access door lock Dust extrac...

Page 23: ...rise and fall control butterfly handle lock Thicknesser rise and full scale Tilt angle scale A Pointer B Tilt handle lock C Feed scale overhand A Pointer B Sliding table height assembly A Cam lock A Table height locating bolts B to level the table with the cutter block blade Saw table height adjusters A Feed table locking handle A Autofeed engage control A A A B B A A A A A B C A C B D A B C ...

Page 24: ... fence base C Elongated fence support bracket D Fence locking handle E Fence positioning knob lever F Fence adjusting bolt G Spindle moulder circular rings H Rip fence locking handle A Rip fence micro adjuster B Magnifying glass C Fence rail scale D Fence rail rack E C B A E D F G C D E B A H ...

Page 25: ... extension assembly Riving knife A Saw blade B Scoring blade C Distance stop assembly 90 degree extension fence stop Main emergency stop button Spindle moulder motor assembly A and motor door micro switch B B C A Magnifying glass Butterfly clamp A B ...

Page 26: ...mbly by loosening the clamping handle B see fig 46 and slide the fence up close to the saw blade Secure the fence again as described above Fig 46 Fig 47 A B Nut bolt the angle scale reading is correct Set the rip fence a predetermined distance from the saw blade and lock in position Check that the rip fence is held securely when it is locked in position If the locking appears a little slack adjust...

Page 27: ...h to the I position for spindle moulder panel saw turn the selector switch to 2 panel saw see page 21 and give the machine a quick burst i e On Off Check that everything is sound and feels O K No knocking scraping belt squeal rubbing etc Reconnect the mains give the machine a longer run and press the emergency stop button on the front of the machine Check that the blade comes to a complete stop Wh...

Page 28: ...utter protrusion and adequate clearance between the cutter and the fence Close up the aluminium fences to give approximately 5mm clearance around the cutter see diagram below 5mm The fence is used to guide small work pieces through the cutter without them being trapped between the fence and the cutter The top cover should be kept closed when the machine is in operation it can be opened to give acc...

Page 29: ...lect the planer thick nesser icon I 3 Press the NVR ON OFF switch C to the ON position then press one of the green buttons to start the machine see figs 52 53 A A B B C C Fig 53 Fig 52 Fig 54 Green button Green button Spindle Moulder Function Power On Procedure 1 Rotate the selector switch A in the vertical position 2 Press the selector switch B to select the planer thick nesser icon I 3 Press the...

Page 30: ...cuts on a piece of scrap before working the actual work piece Support long work pieces with roller stands or table extensions Always work one work piece at a time Work Piece Handling Correct Operating Position Position yourself offset to the machine as shown above Panel Saw Function Power On Procedure 1 Rotate the selector switch A to the panel saw icon 2 2 Press the selector switch B to select th...

Page 31: ... wedge is machined with a tapered face set at the same angle as the slot This allows the blade to be clamped between parallel faces The block will accept blades 250mm x 3mm x 30mm After sharpening the blades will reduce over their height dimension but the blades can be safely used until their overall height dimension is 17mm then the blades must be discarded as they can no longer be securely clamp...

Page 32: ...a turn At this point all the components should be loose in the slot not slack carefully position the blade and the wedge to line up with the edge of the cutter block Press the blade setting tool gently down onto the blade see fig 57 ensure that the locating feet are firmly in contact with the cutter block and the blade is against the setting recess see fig 58 59 Holding the blade and the setting t...

Page 33: ...t Spin the nut up finger tight and check the saw is correctly seated Tighten up the saw nut using the tommy bar to hold the shaft steady Check the riving knife is aligned with the saw blade and correctly positioned see fig 63 Fig 63 Using the 8mm Hex key and the tommy bar A insert the Hex key into cap head bolt turn the scoring saw until the tommy bar hole is visible Insert the tommy bar and turn ...

Page 34: ...ing block D Tighten the clamping block securely Turn the cutter block round once by hand to check it doesn t foul anywhere Reconnect the machine to the mains supply Give the machine a quick burst check i e quick ON OFF to ensure everything is fine If everything is satisfactory continue to use the machine Check the old cutter block for damage sharpness resin buildup etc clean if necessary and send ...

Page 35: ...t the process until the lock down is correct Your combination machine requires minimum maintenance but it is essential that it is carried out to ensure the longevity and correct function of the machine Panel Saw Keep the saw as clean and free from saw dust build up as practical Periodically unlock the sliding table and push to one side to gain access to the saw mechanism Raise the saw blade to it ...

Page 36: ...Exploded Diagrams Lists 36 Planer Thicknessser Assembly ...

Page 37: ...Exploded Diagrams Lists 37 ...

Page 38: ...Exploded Diagrams Lists 38 ...

Page 39: ...ale 1 62 Washer 1 63 Thicknessing table 1 64 Plate 4 66 Gear box 1 67 Gear 1 68 Guide screw 1 69 Gear axle 1 70 Bush 1 72 Locking handle 1 74 Control handle assembly 1 75 Sprocket assembly 1 76 Sprocket assembly 1 77 Tension system assembly 1 78 Pin 1 79 Long pin 1 80 Sprocket IV 2 81 Driving roller 1 82 Pressing roller 1 83 Bush 4 84 Double head bolt 4 85 Spring 1 86 Connecting plate 1 89 Sprocke...

Page 40: ...ole M10 1 556 Seal 1 557 Ball bearing 51102 1 558 Spring washer 10 2 559 Hex bolt M6x65 2 560 Hex nut M10 2 561 Pin 4x25 1 562 C ring ɸ 10 1 563 Cring ɸ 18 1 564 Screw M4x6 12 565 Spring 4 566 Hex bolt M6x10 1 568 Nut M3 4 569 Chain 05B 1x86 1 570 Chain 05B 1x76 1 571 Locking bar 2 572 Long handle assembly 1 573 Axle bush 8 574 Pin 5X16 2 575 Handle 1 577 Bait bearing 61901 2Z 4 578 Screw M6x10 4 ...

Page 41: ...AND MILLING BODY 1 02 PLANER THICKNESSER BODY 1 03 FRONT CONNECTED PLATE 1 04 BACK CONNECTED PLATE 1 05 CAP SCREW M8X20 6 06 SPRING WASHER 8 6 07 FLAT WASHER 8 6 08 CAP SCREW M8X20 6 09 SPRING WASHER 8 6 10 FLAT WASHER 8 6 Panel Saw Planer Thicknesser Assembly ...

Page 42: ...Exploded Diagrams Lists 42 Panel Saw Spindle Moulder Assembly ...

Page 43: ... and alum guide 1 26 Extension table 1 27 Side protective cover 1 28 Cap screw M5x8 6 29 Flat washer 5 6 30 Upper protective cover 1 31 Cap screw M5x8 3 32 Cap screw M5x10 2 33 Flat washer 5 5 34 Cap screw M6x45 2 35 Hex nut M6 2 36 Steel foot 4 37 Hex nut MIO 4 38 Support pole 1 39 Hex nut M16 3 40 Flat washer 16 1 41 Side cover 1 42 Cap screw M5x8 4 43 Flat washer 5 4 44 Main control switch 1 45...

Page 44: ...Exploded Diagrams Lists 44 Panel Saw Assembly 1 ...

Page 45: ... Small vice pulley 1 22 Flat washer 10 1 23 Left thin nut M10 2 24 Connected pole 1 25 Cap screw M6x20 1 26 Nut M6 1 27 Flat washer 6 3 28 Cap screw M6x30 1 29 Hex nut M6 2 30 Flat washer 6 3 31 Pin 2 32 Big axle 1 33 Adjusting washer 1 34 Round Nut M20x1 5 1 35 Hex bolt M10x25 left 1 36 Washer 10 1 37 Big outer plate 1 38 Blade ɸ250xɸ30x3 2x24T 1 39 Big inner plate 1 40 Big location sleeve 1 41 C...

Page 46: ...Exploded Diagrams Lists 46 Panel Saw Assembly 2 ...

Page 47: ...Phillips screw M6X10 1 52 Flat washer 20 1 53 Lifting staff 1 54 Hex bolt M10x40 1 55 Flat washer 10 3 56 Hex nut MIO 1 57 Shifter bar 1 58 Inner location sleeve 1 59 Cap screw M10x60 1 60 C ring 26 2 61 Bearing 6000 227Z2 2 62 Adjusting pulley 1 63 Flat washer 10 1 64 Hex nut MIO 1 65 Hex bolt M10x40 1 66 Hex nut MIO 2 68 Hex bolt M10x40 1 69 Hex nut MIO 1 70 Flat washer 10 2 71 Cap screw M10x80 ...

Page 48: ...07 Worm gear axle 1 08 Worm gear body 1 09 Spring pin 4X16 2 10 Key A4X12 1 11 Spacer 1 12 Bearing 51101 2 13 Support block 1 14 Hex thin nut M12 2 15 Locking handle 1 16 Cap screw M8x16 2 17 Flat washer 8 2 18 Location stand 1 19 Stand block 1 20 Location pole 1 21 Little cover 1 22 Cap screw M6x35 2 23 Flat washer 6 2 24 Body assembly 1 25 Rack plate 1 Panel Saw Assembly 3 ...

Page 49: ...Exploded Diagrams Lists 49 Continues Over Spindle Moulder Assembly ...

Page 50: ... Long sleeve 2 21 Hex nut MIO 2 22 Flat washer 10 4 23 Motor 1 24 Pulley 2 1 25 Key C6X28 1 26 Washer pulley 2 1 27 Cap screw M6x20 1 28 Hex screw M10x100 2 29 Round nut M25x1 5 1 30 Lifting thread pole 1 31 Gear 2 32 Spacer 1 33 Bearing 51101 4 34 Sleeve B 1 35 Small round nut M12X1 25 4 36 Clamp block 1 37 Sleeve A 1 38 Cap screw M8x70 2 39 Washer 1 40 Spring pin 4X16 2 41 Pin 1 42 Inner plate 1...

Page 51: ... 1 08 Cover 2 09 Cap screw ST4X10 4 10 Cap screw M6x25 2 11 Flat screw 6 2 12 Rubber ring 2 13 Inner sleeve 2 14 Arm 1 15 Adjusting centre Bolt 1 16 Bearing 6001 1 17 Flat washer 6 2 18 Hex nut M6 1 19 Cap screw M6x20 4 20 Flat washer 6 8 21 Extension table total 1 22 Combined scale total 1 23 Fence 1 24 Knob bolt 1 25 Washer 6 1 26 Sliding block 1 Extension Table Assembly ...

Page 52: ...e 1 19 Spring Collar 1 20 Locking Plate 1 21 M4X8 Screw 1 22 Handle 1 23 Nut 1 24 Locking Block 1 25 Shaft 1 26 Fine adjusting Handle 1 27 M6X8 Screw 1 28 Spring 1 29 Fine adjusting Screw 1 30 Eccentric Bushing 1 31 Fine adjusting Support 1 32 M6X8 Screw 1 33 M5X12 Screw 2 34 Flat Washer 2 35 M5 Square Nut 2 36 Gear 1 37 Collar 1 38 M6X10 Screw 1 39 Washer 1 40 End Cap 2 41 M4X10 Screw 4 42 Slide ...

Page 53: ...rew M6X8 1 10 Washer 6 1 11 Angle scale 1 12 Angle scale seat 1 13 Guide plate 1 14 Screw M6X14 1 15 Cap screw M6X12 2 16 Washer 6 2 17 Nut M6 2 18 Guide plate 1 19 Front location block 1 20 Back location block 1 21 Phillips screw M6X12 2 22 Hex nut M6 2 23 Hex bolt M6X30 1 24 Knob M6 1 25 Saw scale 1 26 Vice scale pole 1 27 Angle scale axle 1 28 Clamp block 1 Work Clamp Assembly ...

Page 54: ...Wiring Diagram 54 ...

Page 55: ...ber 45deg Chamfer Cutter Head Chamfer cutter heads cut clean accurate bevels chamfers and joints that are great for edge work Cutting diameter 150mm bore size 30mm 45 Chamfer Cutter Head 702477 Code 100mm Rebatting Cutter Head 501284 Code Axcaliber 45deg Lock Mitre Cutter Head 45 Lock Mitre Cutter Head 702467 Code Euro lock mitre cutter head bits are ideal for milling mitre joints in max 29mm stoc...

Page 56: ...s together with household waste material By law they must be collected and recycled separately EU Countries Only The Axminster guarantee is available on Craft Trade Engineer AirTools CNCTechnology Series machines Buy with confidence from Axminster So sure are we of the quality we cover all parts and labour free of charge for three years For more information visit axminster co uk 3years ...

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