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AV-HL-FL - Heliport Flood Light

Installation & Service Manual

Latest products and information available at 

www.avlite.com

11

6.1.1 AV-HL-FL-DC and AV-HL-FL-UM

 External

6.1 Product Overview

  405  

  314  

B

B

  245  

  
231  

A

A

1

4

2

3

SECTION A-A

SECTION B-B

Notes:-

Break all sharp edges.

1.

Use 3D Model for Machining.

2.

Refer Drawing for GEO Tol and Dimension Tol.

3.

Part Nº AV-HL-FL-DC-00.

4.

Zone

Rev

Model 

Rev

ECR No.

  Description

 Date:-

 Drawn:-

 Approved:-

Item 

No.

QTY

PDN Number

Drawing 

Number

Part Description

Weight  

(Kg ea.)

1

1

PDN-22-002538

001645-000

Internal Frangible Sleeve Ø38 x 105mm - AV-MC-83

0.099

2

1

PDN-22-001936

000336-001

(CUB) AV70 - Gravity Cast Mount

0.816

3

1

002235-001

AV Helipad Flood Light DC Ass.

4.02

4

1

PDN-41-00241

M8 x 16 SHCS

0.013

4.94

Avlite

A3

SolidWorks

mm

Drawn in:-

Units

Sheet Size:-

See BOM

Finish:-

Flood Light DC with Frangible Mount Ass. 

AV-HL-FL-DC-00

Wt(Kg) each:-

j.ohle

m.carton

D.Gavin

1

002235-000

General Tolerances

Linear

X

X.X

X.XX

±1.2

±0.3

±0.1

Angular

X

X.X

±1.0°

±0.5°

±2.0

±0.5

Radii

X

X.X

Drawing Rev:-

Drawn:-

16/12/2019

12/12/19

Approved:-

Checked:-

06/12/2019

0

002235-000

Qty per Ass'y:-

Drawing No:-

File Name:-

Sheet

Scale

Projection

Next Ass'y:-

1:5

 1 of 1

Model Rev:-

0

C:\SealitePDM\3-Avlite_Products\1-Lights\AV-HL-FL-XX-XX\Enginee

ring Documents\CAD Files\

A

B

C

D

E

F

G

9

8

7

6

5

4

3

2

1

Power
Positive (+VDC)

Brown

Negative (-VDC)

Light Blue

Light Blue

Data
I/O Reference (ISO REF)

Yellow

Yellow

I/O Voltage (ISO DIG)

Dark Blue

I/O Ground (ISO GND)

Green

Analog Input (AN IN)

Red

Analog Ground (AN GND)

Black

  405  

  314  

B

B

  245  

   231  

A

A

1

4

2

3

SECTION A-A

SECTION B-B

Notes:-

Break all sharp edges.

1.

Use 3D Model for Machining.

2.

Refer Drawing for GEO Tol and Dimension Tol.

3.

Part Nº AV-HL-FL-DC-00.

4.

Zone

Rev

Model 

Rev ECR No.

  Description

 Date:-

 Drawn:-

 Approved:-

Item 

No. QTY

PDN Number

Drawing 

Number

Part Description

Weight  

(Kg ea.)

1

1

PDN-22-002538

001645-000

Internal Frangible Sleeve Ø38 x 105mm - AV-MC-83 0.099

2

1

PDN-22-001936

000336-001

(CUB) AV70 - Gravity Cast Mount

0.816

3

1

002235-001

AV Helipad Flood Light DC Ass.

4.02

4

1

PDN-41-00241

M8 x 16 SHCS

0.013

4.94

Avlite

A3

SolidWorks

mm

Drawn in:-

Units

Sheet Size:-

See BOM

Finish:-

Flood Light DC with Frangible Mount Ass. 

AV-HL-FL-DC-00

Wt(Kg) each:-

j.ohle

m.carton

D.Gavin

1

002235-000

General Tolerances

Linear

X

X.X

X.XX

±1.2

±0.3

±0.1

Angular

X

X.X

±1.0°

±0.5°

±2.0

±0.5

Radii

X

X.X

Drawing Rev:-

Drawn:-

16/12/2019

12/12/19

Approved:-

Checked:-

06/12/2019

0

002235-000

Qty per Ass'y:-

Drawing No:-

File Name:-

Sheet

Scale

Projection

Next Ass'y:-

1:5

 1 of 1

Model Rev:-

0

C:\SealitePDM\3-Avlite_Products\1-Lights\AV-HL-FL-XX-XX\Engineering Documents\CAD Files\

A

B

C

D

E

F

G

9

8

7

6

5

4

3

2

1

[9

.65in]

 

245mm

[15.94in] 

405mm

[12.36in] 

314mm

Power
Live (L)

Brown

Neutral (N)

Light Blue

Light Blue

Ground (G)

Green

Green 

 &

 

Yellow

Yellow

Data
I/O Reference (ISO REF)

Yellow

Yellow

I/O Voltage (ISO DIG)

Dark Blue

I/O Ground (ISO GND)

Green

Analog Input (AN IN)

Red

Analog Ground (AN GND)

Black

AV-HL-FL-DC

AV-HL-FL-UM

Summary of Contents for AV-HL-FL Series

Page 1: ...V1 0 INSTALLATION SERVICE MANUAL AV HL FL Heliport Flood Light...

Page 2: ...2 Version No Description Date Reviewed Approved Design 1 0 AV HL FL Manual Launch July 2020 P Naidu W Evans M Sugars...

Page 3: ...p 10 6 1 Product Overview 11 6 1 1 AV HL FL DC UM 11 6 1 2 AV HL FL PV 12 6 1 3 AV ALS RC 13 6 1 4 Interface Wiring 13 7 0 Unpacking Installation Wiring and Setup 14 7 1 Unpacking 14 7 2 Installation...

Page 4: ...tified as complying with the requirements of ISO 9001 2015 quality management system By taking a few moments to browse through this booklet you will become familiar with the versatility of your lighti...

Page 5: ...ts in LED Light Emitting Diode technology as a light source The major advantage of LED s over traditional light sources is well established in that they typically have an operational life in excess of...

Page 6: ...ries during daylight hours In turn the batteries allow operation in poor solar environments without the need for costly cabling or generators The external battery charging port allows connection to an...

Page 7: ...emperature 55 to 55 C Power Consumption Peak 56VA 23 5W 23 5W Average 50VA 20W 20W Solar Characteristics PV model only Solar Module Type Multicrystalline Output Watts 20 Power Supply PV model only Cha...

Page 8: ...ting IP66 Intellectual Property Trademarks AVLITE is a registered trademark of Avlite Systems Warranty 5 year warranty on light fixtures Options Available Helipad Lighting Controller AV HL CTRL T1 or...

Page 9: ...liport light Make sure any nearby obstacles do not impede the lights beam pattern When installing comply with all local electrical code s Mains power should always be disconnected when work is being d...

Page 10: ...ch connected lighting circuit In this configuration alarm outputs will be generated in the occurrence of a system fault e g LED failure The Solar floodlights use an Avlite Handheld Controller or remot...

Page 11: ...ber 1 1 PDN 22 002538 001645 000 Internal Frangible 2 1 PDN 22 001936 000336 001 CUB AV70 Gra 3 1 002235 001 AV Helipad Flood 4 1 PDN 41 00241 M8 x 16 SHCS 4 94 Avlite SolidWorks mm Drawn in Units See...

Page 12: ...6 5 4 3 2 1 9 65in 245mm 15 94in 405mm 8 98in 228mm 702 378 247 231 1 2 Notes Break all sharp edges 1 Use 3D Model for Machining 2 Refer Drawing for GEO Tol and Dimension Tol 3 Part N AV HL FL PV 00...

Page 13: ...ns Manual 6 1 4 Interface Wiring AV HL FL UM and DC only Junction Box UM or DC Note Power and Data cables can be wired into the junction box from the left or right hand side Junction Box UM or DC Note...

Page 14: ...ARNING DO NOT connect directly to the DC output of a generator or any other unregulated power source Connecting to an unregulated source may result in damage WARNING Do not stare into light emitting d...

Page 15: ...ure comes mounted on a frangible sleeve and mounting plate AV HL FL PV Preassembled and prewired Solar Floodlight and Solar Assembly with 2m Power and Data cable Fixture comes mounted on a frangible s...

Page 16: ...40cm with sufficient depth depending on soil conditions Note As an alternative it is possible to use rubber tiles instead of concrete pads Embed 4 bolts Use the Mount Base as a placing template Make...

Page 17: ...t into the junction box via the upper cable glands on either the left or right hand side Connect the Live conductor from the control unit to the upper socket on terminal block 1 highlighted in green C...

Page 18: ...the lower socket highlighted in red on terminal block 5 to the next light Connect the ISO GND conductor from the control unit to the upper socket on terminal block 6 highlighted in yellow Continue the...

Page 19: ...eft or right hand side Connect the Positive conductor from the control unit to the upper socket on terminal block 1 highlighted in green Continue the daisy chain from the lower socket highlighted in b...

Page 20: ...rom the lower socket highlighted in red on terminal block 4 to the next light Connect the ISO GND conductor from the control unit to the upper socket on terminal block 5 highlighted in yellow Continue...

Page 21: ...with sufficient depth depending on soil conditions Use the Solar Power Unit and Mount Base as a placing template Note As an alternative it is possible to use rubber tiles instead of concrete pads Emb...

Page 22: ...usting the Rotary Switch A on the PCB to the appropriate light group E g 0 1 2 etc See figure below 6 Test the operation of the light by using the Radio Controller 7 Close the PCB enclosure and Solar...

Page 23: ...e Light Head will provide the required tension After the adjustment secure the tilt position of the Light Head by tightening the Locking Screw Nut Side View Rear View Note Junction Box and cable gland...

Page 24: ...ailing insulation open conductors or other wiring flaws and repair as required Clean the lens as required AV HL FL PV only Inspect the light fixture for evidence of dust or water penetration Repair ga...

Page 25: ...ry before the leads are re connected and ensure the replacement battery is correctly fitted Always recycle old batteries AV HL FL PV Long Term Battery Storage If the AV HL FL PV are to be placed in st...

Page 26: ...input supply is within required voltage range Check Junction Box connections are correct and undamaged Verify that the upstream system is active Light not dimming No Analog Input connection Incorrect...

Page 27: ...AV HL FL Heliport Flood Light Installation Service Manual Latest products and information available at www avlite com 27 Notes...

Page 28: ...ailable Avlite Systems Australia 61 0 3 5977 6128 Avlite Asia Pte Ltd Singapore 65 6908 2917 Avlite USA LLC USA 1 603 737 1311 We believe technology improves navigationTM avlite com info avlite com Ai...

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