Aventics ECD-IV Operating Instructions Manual Download Page 19

Configuration server

Since revision 1.1 the IO-Link protocol contains an automatism for data migration in 
case of a device replacement. In this mechanism, which is called Data Storage the 
IO-Link master mirrors all setting parameters of the device in a separate non-
volatile storage. When replacing the device by a new one of the same type, the setting 
parameters of the old device are automatically stored in the new device by the 
master.
For this to be possible with ejector ECD-IV/ECD-LV it must be operated on a master 
of the IO-Link revision 1.1 or higher and the data storage feature activated in the 
configuration of the IO-Link port.

While a detailed description of the data storage mechanism cannot be provided here, 
the following practical notes may be of interest:

W

The mirroring of the device parameters into the master takes place automatically 
if the device is parameterized with an IO-Link configuration tool, such as e.g. 
S7-PCT.

W

Parameter changes that are implemented on the device in the user menu are 
also automatically mirrored in the master.

W

Parameter changes that are implemented by a control program with the help of 
a function module are not automatically mirrored in the master. In this case, 
mirroring can be activated manually by carrying out an ISDU write access on the 
“system command” parameter via the command “ParamDownloadStore“ 
(numerical value 5).

W

In order for the data transfer to take place in the correct direction it must be 
ensured that the new device is in the state on delivery before connecting it to the 
IO-Link master. This can be achieved anytime through the return to state on 
delivery function, e.g. via the operating menu.

5

Commissioning and Operation

Operating states

When the ejector is connected to the supply voltage, the ejector is ready for operation 
and is in automatic mode. This is the normal operating state, in which the ejector is 
operated via the system controller (PLC).
Ejector configuration is always performed in automatic mode.

Manual

In addition to automatic operation, you can also actuate the buttons in the membrane 
keypad to change the ejector's operating state and switch to manual operation.

Information regarding the operation of the compact ejectors ECD-IV 
or ECD-LV in the standard I/O mode (SIO mode) are included with the 
product (compact ejector ECD-IV, R412025990 or compact ejector ECD-LV, 
R412025991) and is available in the media centre at 
www.aventics.com/media-centre/.

 WARNING

Severe personal injury or property damage due to moving machine/system 
parts

When switching on the supply voltage or inserting the M12 push-in fittings, 
the signal output may change. Depending on the machine's functionality, the 
machine/system may be put into motion.

O

Make sure that no persons are in the transporting area when you switch on the 
machine/system.

 CAUTION

Personal injury or property damage caused by non-compliance with specific 
technical rules

Operating the ejector system without power packs and without complying with 
standard EN 60204 can result in personal injuries and damage to the system and 
the connected components.

O

Only operate the system using power packs with protective extra-low voltage 
(PELV) and safe electric isolation of the supply voltage in accordance with 
EN 60204.

O

Do not connect or disconnect plug connectors under voltage.

4

5

Commissioning

The ejector may only be commissioned after it has been installed in the machine/
system for which it is intended.

First-time commissioning

1.

Make sure that all electrical and pneumatic connections of the ejector are 
correctly connected and are firmly fitted.

2.

Enter the required menu settings (basic settings, configuration menu, system 
menu, and user menu).

3.

Switch on the operating voltage.

4.

Switch on the operating pressure.

Recommissioning after a downtime

1.

Make sure that all electrical and pneumatic connections of the ejector are 
correctly connected and are firmly fitted.

2.

Switch on the operating voltage.

3.

Switch on the operating pressure.

Correctly set up IO-Link communication is signaled by an illuminated 
communication LED on the IO-Link master port. 
Actuate the 

 button on the ejector to display the operating mode of the ejector. 

A typical handling cycle is divided into the three steps of suctioning, blowing off and 
idle state. In order to check whether sufficient vacuum has been built up, output 2 is 
monitored during suctioning.

Information regarding the menu structure of the compact ejectors ECD-IV or ECD-LV 
are included with the product (compact ejector ECD-IV, R412025990 or compact 
ejector ECD-LV, R412025991) and is available in the media centre at 
www.aventics.com/media-centre/.

6

Parameters and functions

General functions

the following functions can be adjusted via the input screen in IO-Link mode or 
without IO-Link mode directly on the ejector in SIO mode.

Step

ECD-IV/-LV-EC-xx-NO

ECD-IV/-LV-EC-xx-NC

Bit

State

Bit

State

1

PDO  0.0

Suction

ON

PDO 0.0

Suction

ON

2

PDI  0.0

Vacuum

> H2

PDI 0.0

Vacuum

> H2

3

PDO  0.0

Suction

OFF

PDO 0.0

Suction

OFF

4

PDO  0.1

Blow-off

ON

PDO 0.1

Blow-off

ON

5

PDO  0.1

Blow-off

OFF

PDO 0.1

Blow-off

OFF

6

PDI  0.0

Vacuum

< (H2-h2)

PDI 0.0

Vacuum

< (H2-h2)

Signal state changes from 
LOW to HIGH 

Signal state changes from 
HIGH to LOW

 WARNING

Open vacuum/exhaust air connections and vacuum cup

Risk of injury by suctioning of eyes or other parts of the body.

Risk of injury due to exhaust air and any other parts and debris that may have 
been drawn in being emitted from the exhaust air connection at high speed. 

O

Never look into vacuum openings, neither suctioning or not suctioning 
(e.g. vacuum connections or connected vacuum cups).

O

Never look into or enter the exhaust air stream.

AVENTICS

 | ECD-IV/ECD-LV | R412026283–BAL–001–AA | English

14

Summary of Contents for ECD-IV

Page 1: ...R412026283 2017 10 Replaces DE EN ECD IV ECD LV Betriebsanleitung Operating instructions Kompaktejektor IO Link Modus Compact ejector IO Link mode...

Page 2: ...s Medium ausschlie lich neutrale Gase gem EN 983 O Verwenden Sie den Ejektor ausschlie lich zur Vakuumerzeugung in Pneumatikanlagen Kompaktejektoren sind f r den professionellen Gebrauch und nicht f r...

Page 3: ...len Sie sicher dass keine Leitungsverbindungen Anschl sse und Bauteile gel st werden solange die Anlage unter Druck und Spannung steht Sichern Sie die Anlage gegen Wiedereinschalten 3 Zu diesem Produk...

Page 4: ...rte des Ejektors werden als Prozesseingangsdaten PDI vom Master abgeholt und an die Anlagensteuerung weitergeleitet Die Prozessdaten des Ejektors ECD IV ECD LV sehen in den beiden m glichen IO Link Re...

Page 5: ...f dass sich beim Einschalten der Maschine Anlage keine Personen im Transportbereich befinden VORSICHT Personensch den oder Sachsch den durch Nichteinhaltung der fachspezifischen Regeln Der Betrieb des...

Page 6: ...ten Sie darauf dass beim Verlassen des manuellen Betriebs keine Objekte bewegt werden und sich keine Personen im Transportbereich befinden Einrichtbetrieb Der Einrichtbetrieb dient zum Auffinden und B...

Page 7: ...ten von 0 10 s bis 9 99 s k nnen eingestellt werden Auswahl der Vakuumeinheit ber das Konfigurationsmen Men punkt uni kann die Einheit des angezeigten Vakuumwerts zwischen folgenden drei Einheiten aus...

Page 8: ...zu vier unterschiedliche Produktions Setup Profile P 0 bis P 3 abzuspeichern Hierbei werden alle f r das Werkst ckhandling wichtigen Daten hinterlegt Die Auswahl des jeweiligen Profils geschieht ber...

Page 9: ...Anzeige des Energieverbrauchs an Eine dieser Funktionen ben tigt einen ber IO Link extern eingespeisten Druckwert Prozentualen Luftverbrauch messen Die Ejektoren berechnen den prozentualen Luftverbrau...

Page 10: ...ng zu anderen Vorg ngen in der Anlage zu erm glichen Der Inhalt des EPC Datenpuffers kann ber einen IO Link Parameter ausgelesen werden dessen genaue Datendarstellung der zugeh rigen Ger tebeschreibun...

Page 11: ...rreicht oder Vakuum wird zu langsam aufgebaut Einpresssieb verschmutzt Sieb austauschen Schalld mpfer verschmutzt Schalld mpfer austauschen Leckage in Schlauchleitung Schlauchverbindungen berpr fen Le...

Page 12: ...ion mit NO Vorsteuerventil 2 Ventil Saugen Ejektorvariante NO NC Vorsteuerventil Ejektorvariante NC NO Vorsteuerventil 11 12 13 8 9 10 6 7 2 1 3 4 5 2 1 1 2 11 4 3 6 8 9 7 11 10 5 ECD IV NO ECD IV NC...

Page 13: ...IN 2 3 Zustand Saugen 4 Zustand Abblasen 5 1 1 2 3 4 0 1 0 0 bar p 0 bar p Ansteuerung Ejektorvariante NC 1 Saugen IN 1 2 Abblasen IN 2 3 Zustand Saugen 4 Zustand Abblasen V t H1 H1 h1 H2 H2 h2 t0 t1...

Page 14: ...vakuierungszeit t0 3 Evakuierungszeit t1 4 Staudruck 5 Leckage 6 Luftverbrauch 7 Elektrischer Energieverbrauch V t H1 H1 h1 H2 H2 h2 t0 t1 t1 t0 1s 1 2 3 4 5 6 7 A B C A 10 Handhabungszyklus mit Lecka...

Page 15: ...gszeit t0 3 Evakuierungszeit t1 4 Staudruck 5 Leckage 6 Luftverbrauch 7 Elektrischer Energieverbrauch V t H1 H1 h1 H2 H2 h2 t0 t1 t1 t0 1s 1 2 3 4 5 6 7 A B C A 12 Handhabungszyklus mit zu gro er Evak...

Page 16: ...e limits listed in the technical data Only use neutral gases in accordance with EN 983 as media O Exclusively use the ejector for vacuum generation in pneumatic systems Compact ejectors are intended f...

Page 17: ...long as pressure and voltage are applied in the system Protect the system against being restarted 3 About This Product Product overview Fig ECD IV and ECD LV depicts the compact ejectors 1 2 1 2 4 As...

Page 18: ...data of the ejector are collected as process input data PDI by the master and transmitted to the system control The process data of the ejector ECD IV ECD LV appear as follows in the two possible IO...

Page 19: ...transporting area when you switch on the machine system CAUTION Personal injury or property damage caused by non compliance with specific technical rules Operating the ejector system without power pac...

Page 20: ...al mode Setup operation Similar to manual operation the setup operation is used to locate and repair leaks in the vacuum circuit The valve protection function is deactivated in the setup operation and...

Page 21: ...djusted in the home menu This menu item is suppressed in the operating mode E The number in the display indicates the blow off time in seconds Blow off times between 0 10 s to 9 99 s can be selected S...

Page 22: ...t 0 Valve protection function active 1 Set threshold t 1 for the evacuation time exceeded 2 Set threshold L for the leakage exceeded 3 Threshold value H1 not reached 4 Dynamic pressure H2 h2 and H1 5...

Page 23: ...the ejector offers functions for the measurement and display of the energy consumption One of these functions requires a pressure value fed in externally via IO Link Measuring percental air consumptio...

Page 24: ...reading of the suction cycle counter cc1 ct1 is included with each data set to allow their subsequent chronological association with other processes within the system The contents of the EPC diagnost...

Page 25: ...ssible cause Remedy Vacuum level is not reached or vacuum builds up too slowly Press in screen contaminated Replace screen Silencer soiled Replace silencer Leakage in tubing line Check tubing connecti...

Page 26: ...n with NO pilot valve 2 Valve Suction Ejector variant NO NC pilot valve Ejector variant NC NO pilot valve Pneumatic circuit diagrams Ejector ECD IV design Description Max tightening torques 1 Process...

Page 27: ...e Handling cycle with dynamic pressure measurement and medium leak rate V Vacuum A Suction B Blow off C Neutral 1 Condition Monitoring 2 Evacuation time t0 3 Evacuation time t1 4 Dynamic pressure 5 Le...

Page 28: ...re 5 Leakage 6 Air consumption 7 Electrical energy consumption Handling cycle with leakage L and readjustment V Vacuum A Suction B Blow off C Neutral 1 Condition monitoring Leakage L 2 Evacuation time...

Page 29: ...umption 7 Electrical energy consumption Handling cycle with excessive evacuation time t1 V Vacuum A Suction B Blow off C Neutral 1 Condition monitoring Evacuation time too long 2 Evacuation time t0 3...

Page 30: ......

Page 31: ...the obligation of own judgement and verification It must be remembered that our products are subject to a natural process of wear and aging An example configuration is depicted on the title page The d...

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