Aventics ECD-IV Operating Instructions Manual Download Page 16

English

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About this Documentation

Read these instructions and the required documentation R412025990 “Compact 
ejector ECD-IV” or R412025991 “Compact ejector ECD-LV”, before you work with or 
commission the product.
These instructions contain the complementary information for operating compact 
ejectors of series ECD-IV and ECD-LV in the IO-Link mode.
Important information regarding the safe and appropriate assembly and 
commissioning of the product and the operation of the compact ejectors ECD-IV or 
ECD-LV in the standard I/O mode (SIO mode) are included with the product (compact 
ejector ECD-IV, R412025990 or compact ejector ECD-LV, R412025991) and is 
available in the media centre at www.aventics.com/media-centre/.
Use the search screen to search for the material number or ECD-IV or ECD-LV

Additional documentation

O

Also follow the instructions for the other system components.

O

Please also observe the generally relevant, statutory and other binding 
regulations of European and national legislation and the national regulations for 
accident prevention and environmental protection in your country.

Presentation of information

Warnings

In this document, there are safety instructions before the steps whenever there is a 
danger of personal injury or damage to the equipment. The measures described to 
avoid these hazards must be followed.

Structure of warnings

Meaning of the signal words

Symbols

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Notes on safety

The product has been manufactured according to the accepted rules of current 
technology. Even so, there is a risk of injury or damage if the following general safety 
instructions and the specific warnings given in this instruction manual are not 
observed.

O

Please read all these instructions carefully and the operating instructions 
R412025990 “compact ejector ECD-IV” or R412025991 “compact ejector ECD-LV” 
before working with the product.

O

Keep these instructions in a location where they are accessible to all users at all 
times.

O

Always include the operating instructions when you pass the product on to third 
parties.

 SIGNAL WORD

Hazard type and source

Consequences of non-observance

O

Measures to avoid these hazards

 DANGER

Indicates a hazardous situation which, if not avoided, will certainly result in death 
or serious injury.

 WARNING

Indicates a hazardous situation which, if not avoided, could result in death or 
serious injury.

 CAUTION

Indicates a hazardous situation which, if not avoided, could result in minor or 
moderate injuries.

NOTICE

Indicates that damage may be inflicted on the product or the environment.

Operation may be impaired if this information is disregarded.

Intended use

The ejector is exclusively intended for installation in a machine or system or for 
combination with other components to form a machine or system.

O

Use is permitted only under the operating conditions and within the performance 
limits listed in the technical data. Only use neutral gases in accordance with 
EN 983 as media.

O

Exclusively use the ejector for vacuum generation in pneumatic systems.

Compact ejectors are intended for professional use only and not for private use. 
Compact ejectors may only be used for industrial applications (class A in accordance 
with DIN EN 55011). An individual license must be obtained from the authorities or 
an inspection center for systems that are to be used in a residential area (residential, 
business, and commercial areas).
Intended use includes having fully read and understood these instructions and 
operating instructions R412025990 “Compact ejector ECD-IV” or R412025991 
“Compact ejector ECD-LV” and especially chapter 2 “Notes on safety”.

Improper use

O

Do not use the ejector in explosive areas.

O

Do not use the ejector to suction fluids, aggressive or flammable gases, and bulk 
materials (e.g. granulate).

Personnel qualifications

Assembly, disassembly, commissioning, and maintenance (incl. service and care) 
require basic mechanical and pneumatic knowledge, as well as knowledge of the 
appropriate technical terms.
In order to ensure operational safety, these tasks may only be carried out by 
qualified personnel or an instructed person under the direction of qualified 
personnel.
Qualified personnel are those who can recognize possible hazards and institute the 
appropriate safety measures, due to their professional training, knowledge, 
and experience, as well as their understanding of the relevant regulations pertaining 
to the work to be done. Qualified personnel must observe the rules relevant to the 
subject area.

General safety instructions

W

Observe the valid local regulations in the country of use to protect the 
environment and avoid workplace accidents.

W

Only use AVENTICS products that are in perfect working order.

W

Examine the product for obvious defects, such as cracks in the housing or 
missing screws, caps, or seals.

W

Do not modify or convert the product.

W

Opening the product will destroy the “tested” label. This voids the warranty

W

The warranty will not apply if the product is incorrectly assembled.

W

Do not place any improper mechanical loads on the product under any 
circumstances.

W

Generally protect the product from damage.

W

Product warnings and information must be legible, i.e. not covered by paint, etc.

W

No liability is assumed for damage caused by the use of non-original spare parts 
or accessories. All wear parts are excluded from warranty.

Safety instructions related to the product and technology

 WARNING

Open vacuum/exhaust air connections and vacuum cup

Risk of injury by suctioning of eyes or other parts of the body.

Risk of injury due to exhaust air and any other parts and debris that may have 
been drawn in being emitted from the exhaust air connection at high speed. 

O

Never look into vacuum openings, neither suctioning or not suctioning 
(e.g. vacuum connections or connected vacuum cups).

O

Never look into or enter the exhaust air stream.

AVENTICS

 | ECD-IV/ECD-LV | R412026283–BAL–001–AA | English

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Summary of Contents for ECD-IV

Page 1: ...R412026283 2017 10 Replaces DE EN ECD IV ECD LV Betriebsanleitung Operating instructions Kompaktejektor IO Link Modus Compact ejector IO Link mode...

Page 2: ...s Medium ausschlie lich neutrale Gase gem EN 983 O Verwenden Sie den Ejektor ausschlie lich zur Vakuumerzeugung in Pneumatikanlagen Kompaktejektoren sind f r den professionellen Gebrauch und nicht f r...

Page 3: ...len Sie sicher dass keine Leitungsverbindungen Anschl sse und Bauteile gel st werden solange die Anlage unter Druck und Spannung steht Sichern Sie die Anlage gegen Wiedereinschalten 3 Zu diesem Produk...

Page 4: ...rte des Ejektors werden als Prozesseingangsdaten PDI vom Master abgeholt und an die Anlagensteuerung weitergeleitet Die Prozessdaten des Ejektors ECD IV ECD LV sehen in den beiden m glichen IO Link Re...

Page 5: ...f dass sich beim Einschalten der Maschine Anlage keine Personen im Transportbereich befinden VORSICHT Personensch den oder Sachsch den durch Nichteinhaltung der fachspezifischen Regeln Der Betrieb des...

Page 6: ...ten Sie darauf dass beim Verlassen des manuellen Betriebs keine Objekte bewegt werden und sich keine Personen im Transportbereich befinden Einrichtbetrieb Der Einrichtbetrieb dient zum Auffinden und B...

Page 7: ...ten von 0 10 s bis 9 99 s k nnen eingestellt werden Auswahl der Vakuumeinheit ber das Konfigurationsmen Men punkt uni kann die Einheit des angezeigten Vakuumwerts zwischen folgenden drei Einheiten aus...

Page 8: ...zu vier unterschiedliche Produktions Setup Profile P 0 bis P 3 abzuspeichern Hierbei werden alle f r das Werkst ckhandling wichtigen Daten hinterlegt Die Auswahl des jeweiligen Profils geschieht ber...

Page 9: ...Anzeige des Energieverbrauchs an Eine dieser Funktionen ben tigt einen ber IO Link extern eingespeisten Druckwert Prozentualen Luftverbrauch messen Die Ejektoren berechnen den prozentualen Luftverbrau...

Page 10: ...ng zu anderen Vorg ngen in der Anlage zu erm glichen Der Inhalt des EPC Datenpuffers kann ber einen IO Link Parameter ausgelesen werden dessen genaue Datendarstellung der zugeh rigen Ger tebeschreibun...

Page 11: ...rreicht oder Vakuum wird zu langsam aufgebaut Einpresssieb verschmutzt Sieb austauschen Schalld mpfer verschmutzt Schalld mpfer austauschen Leckage in Schlauchleitung Schlauchverbindungen berpr fen Le...

Page 12: ...ion mit NO Vorsteuerventil 2 Ventil Saugen Ejektorvariante NO NC Vorsteuerventil Ejektorvariante NC NO Vorsteuerventil 11 12 13 8 9 10 6 7 2 1 3 4 5 2 1 1 2 11 4 3 6 8 9 7 11 10 5 ECD IV NO ECD IV NC...

Page 13: ...IN 2 3 Zustand Saugen 4 Zustand Abblasen 5 1 1 2 3 4 0 1 0 0 bar p 0 bar p Ansteuerung Ejektorvariante NC 1 Saugen IN 1 2 Abblasen IN 2 3 Zustand Saugen 4 Zustand Abblasen V t H1 H1 h1 H2 H2 h2 t0 t1...

Page 14: ...vakuierungszeit t0 3 Evakuierungszeit t1 4 Staudruck 5 Leckage 6 Luftverbrauch 7 Elektrischer Energieverbrauch V t H1 H1 h1 H2 H2 h2 t0 t1 t1 t0 1s 1 2 3 4 5 6 7 A B C A 10 Handhabungszyklus mit Lecka...

Page 15: ...gszeit t0 3 Evakuierungszeit t1 4 Staudruck 5 Leckage 6 Luftverbrauch 7 Elektrischer Energieverbrauch V t H1 H1 h1 H2 H2 h2 t0 t1 t1 t0 1s 1 2 3 4 5 6 7 A B C A 12 Handhabungszyklus mit zu gro er Evak...

Page 16: ...e limits listed in the technical data Only use neutral gases in accordance with EN 983 as media O Exclusively use the ejector for vacuum generation in pneumatic systems Compact ejectors are intended f...

Page 17: ...long as pressure and voltage are applied in the system Protect the system against being restarted 3 About This Product Product overview Fig ECD IV and ECD LV depicts the compact ejectors 1 2 1 2 4 As...

Page 18: ...data of the ejector are collected as process input data PDI by the master and transmitted to the system control The process data of the ejector ECD IV ECD LV appear as follows in the two possible IO...

Page 19: ...transporting area when you switch on the machine system CAUTION Personal injury or property damage caused by non compliance with specific technical rules Operating the ejector system without power pac...

Page 20: ...al mode Setup operation Similar to manual operation the setup operation is used to locate and repair leaks in the vacuum circuit The valve protection function is deactivated in the setup operation and...

Page 21: ...djusted in the home menu This menu item is suppressed in the operating mode E The number in the display indicates the blow off time in seconds Blow off times between 0 10 s to 9 99 s can be selected S...

Page 22: ...t 0 Valve protection function active 1 Set threshold t 1 for the evacuation time exceeded 2 Set threshold L for the leakage exceeded 3 Threshold value H1 not reached 4 Dynamic pressure H2 h2 and H1 5...

Page 23: ...the ejector offers functions for the measurement and display of the energy consumption One of these functions requires a pressure value fed in externally via IO Link Measuring percental air consumptio...

Page 24: ...reading of the suction cycle counter cc1 ct1 is included with each data set to allow their subsequent chronological association with other processes within the system The contents of the EPC diagnost...

Page 25: ...ssible cause Remedy Vacuum level is not reached or vacuum builds up too slowly Press in screen contaminated Replace screen Silencer soiled Replace silencer Leakage in tubing line Check tubing connecti...

Page 26: ...n with NO pilot valve 2 Valve Suction Ejector variant NO NC pilot valve Ejector variant NC NO pilot valve Pneumatic circuit diagrams Ejector ECD IV design Description Max tightening torques 1 Process...

Page 27: ...e Handling cycle with dynamic pressure measurement and medium leak rate V Vacuum A Suction B Blow off C Neutral 1 Condition Monitoring 2 Evacuation time t0 3 Evacuation time t1 4 Dynamic pressure 5 Le...

Page 28: ...re 5 Leakage 6 Air consumption 7 Electrical energy consumption Handling cycle with leakage L and readjustment V Vacuum A Suction B Blow off C Neutral 1 Condition monitoring Leakage L 2 Evacuation time...

Page 29: ...umption 7 Electrical energy consumption Handling cycle with excessive evacuation time t1 V Vacuum A Suction B Blow off C Neutral 1 Condition monitoring Evacuation time too long 2 Evacuation time t0 3...

Page 30: ......

Page 31: ...the obligation of own judgement and verification It must be remembered that our products are subject to a natural process of wear and aging An example configuration is depicted on the title page The d...

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