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ENVIRONMENT

WASTE DISPOSAL: Through authorised contractor to a
licenced site. May be incinerated.
Used product may be sent for reclamation.
SPILLAGE: Prevent entry into drains, sewers and water courses.
Soak up with absorbent material.

HANDLING

Wear eye protection, impervious gloves (e.g. of PVC) and a
plastic apron. Use in well ventilated area.

STORAGE

No special precautions.

PROPERTIES

RESULT

Foaming tendency/stability

ml @ 24°C

Trace/Nil

ml @ 93.5°C

20/Nil

ml @ 24°C after test @ 93.5°C

Trace/Nil

Air release value minutes to

0.2% air content @ 50°C

4

Seal compatibility index

10

Water separation time

in minutes to 40-40-0 @54°C

15

@83°C

15

P R O C E D U R E

I M P O R T A N T

All operations should be carried out on a clean bench, with clean hands in a clean area.

Ensure that the priming pump is free from foreign matter and that the oil is perfectly clean and free from air bubbles.

Care MUST be taken at all times, to ensure that no foreign matter enters the tool, or serious damage may result.

Item

numbers in bold

 refer to the general assembly and parts list pages 14 to 17.

 Clean the exterior of the tool and stand on clean bench.

 Disconnect the air supply.

 Fill the priming pump supplied with every complete tool or available in the service kit, with priming oil. Expel any air by applying pressure

to the end of the pump or ‘actuating’ the pump. Spare threaded nipples are available part number 07900-00250.

 Remove filler screw 

41

and seal 

40

at the base of the handle and bleed screw 

22

and seal 

56

on the side of the head.

 Screw the priming pump into the hole left by screw 

41.

 Actuate the priming pump several times until the air coming out of the bleed screw hole is free of air bubbles.

 Replace seal 

56

and bleed screw 

22.

 Lay the tool horizontally with the priming pump uppermost. Remove the priming pump.

 Replace seal 

40

and filler screw 

41

.

 Reconnect the air supply and check that the stroke of the tool is within specification. If not, repeat priming procedure.

18

Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full
stroke after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger.

O I L   D E T A I L S

The recommended oil for priming is Hyspin VG32 available in 0.5l (part number 07992-00002) or one gallon containers (part numbe r
07992-00006). Please find specific table and safety data below.

P

 R I M I N G

FIRST AID

SKIN: Wash thoroughly with soap and water as soon as
possible. Casual contact requires no immediate attention.
Short term contact requires no immediate attention.
INGESTION: Seek medical attention immediately.
DO NOT induce vomiting.
EYES: Irrigate immediately with water for several minutes.
Although NOT a primary irritant, minor irritation may occur
following contact.

FIRE

Suitable extinguishing media: CO2, dry powder, foam or
water fog. DO NOT use water jets.

PROPERTIES

RESULT

ISO oil type

HL

ISO viscosity grade

32

Kinematic viscosity

cS @ 40°C

32

@ 100°C

5.3

Relative density

at 20°C

0.875

Viscosity Index

95

Pour point

°C

- 30

Open Flash point

 °C

232

Neutralisation value mg KOH/g

1.5

H Y S P I N   V G   32   O I L

S A F E T Y   D A T A

Summary of Contents for 7611

Page 1: ...Pneumatic Power Tool Pass onto user to read and keep for reference Instruction Manual 0761 type 07611 07613 07614...

Page 2: ...VOLUME REQUIRED 5 4 bar 80 lbf in 2 3 5 litres 0 12 ft 3 STROKE 07611 Minimum 25 4 mm 0 95 in 07613 4 Minimum 17 3 mm 0 68 in PULL FORCE 07611 4 8 bar 70 lbf in 2 10 91 kN 2450 lbf 07613 4 5 4 bar 80...

Page 3: ...U L T D I A G N O S I S General 2 Specific to 0761 Tool 3 Selection Dimensions 4 5 Air Supply 6 Operating Procedure 6 7 Accessories 7 Fitting Servicing Components 8 9 Daily Weekly 10 Service Kit 11 T...

Page 4: ...SHALL BE UNDERTAKENONLYBYPERSONNELTRAINEDINAVDELPROCEDURES DONOTDISMANTLE THISTOOL MACHINEWITHOUT PRIORREFERENCETOTHEMAINTENANCEINSTRUCTIONS CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS THE TOOL MAC...

Page 5: ...IS FACING AWAY FROM THE OPERATOR AND OTHER PERSON S WORKING IN THE VICINITY WHEN USING THE TOOL THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AG...

Page 6: ...nd a priming pump is al so included See the Priming section for more details It is also possible to order the base tool only which is supplied without a nose as sembly or a priming pump For more detai...

Page 7: ...1 6 7 0 E P Y T 152 6 114 4 5 321 12 5 20 0 8 7 1 1 6 4 0 1 2 5 2 8 175 6 9 6 9 9 3 4 6 1 0 3 2 9 0 07613 for MAXLOK fasteners Dimensions shown in bold are millimetres Other dimensions are in inches...

Page 8: ...P E R A T I N G P R O C E D U R E 07611 model for AVTAINER Ensure that the correct nose assembly is fitted Connect the tool to the air supply Push the Avtainer through the prepared hole in the applica...

Page 9: ...o fit the stem collector unscrew the end cap and remove together with the stem deflector items9and10ofpage14to17 Assemble the stem collector as shown on the drawing opposite Push the assembly onto the...

Page 10: ...RONT SPRING GUIDE SPRING REAR SPRING GUIDE LOCKING RING ITEM COMPONENT PART N QTY AVTAINER nose assembly 07498 00800 C O M P O N E N T P A R T N U M B E R S 1 2 3 5 6 9 10 11 12 3 5 9 6 10 11 12 3 5 6...

Page 11: ...g guide 6 Screw or drop rear spring guide 10 into chuck collet 3 Fit locking ring 11 onto the jaw spreader housing of the tool item 24 pages 14 to 17 Holding tool pointing down screw the assembled jaw...

Page 12: ...should not be involved in maintenance or repair of the tool unless properly trained D A I L Y Daily before use or when first putting the tool into service pour a few drops of clean light lubricating o...

Page 13: ...le container Prior to dismantling the tool it is necessary to remove the nose assembly For simple removal instructions see the nose assemblies Fitting Instructions page 9 For total tool servicing we a...

Page 14: ...lip 39 using circlip pliers Replace the head retaining plate 3 inside bore Screw nose bullet onto end of piston rod Insert piston seal entry guide into the hydraulic bore Ensuring correct orientation...

Page 15: ...into the handle assembly Fit new gasket 47 If nut 46 is removed it MUST be replaced by a new one Assemble handle to air cylinder and complete assembly in reverse order to dismantling AIR VALVE ASSEMBL...

Page 16: ...F BASE TOOL 07611 00200 24 x a m m m 5 8 x a m 5 3 3 21 20 11 12 13 14 17 49 47 48 18 43 50 51 42 52 45 46 10 23 1 2 3 4 5 6 7 8 16 15 9 A A B B 19 44 30 54 31 55 32 34 33 35 37 38 36 28 29 41 40 58 5...

Page 17: ...SPREADER HOUSING 1 28 07007 00311 SILENCER 1 29 07490 03506 END PLUG 1 30 07340 01303 SPRING 1 2 31 07490 03507 VALVE SPOOL 1 32 07003 00001 O RING 2 4 33 07490 03800 SILENCER BUSH 1 34 07490 03501 S...

Page 18: ...0200 07614 00200 07613 00200 ONLY 27 24 39 20 11 12 13 14 17 49 48 47 18 43 50 51 44 52 45 46 10 23 1 2 3 4 5 6 7 8 9 A A B B 19 42 30 54 31 55 32 34 33 35 37 38 36 28 A 29 A 53 26 25 24 b 41 40 58 59...

Page 19: ...OR 1 27 07614 00201 GUIDE TUBE 1 1 28 07007 00311 SILENCER 1 1 29 07490 03506 END PLUG 1 1 30 07340 01303 SPRING 1 1 31 07490 03507 VALVE SPOOL 1 32 07003 00001 O RING 2 4 33 07490 03800 SILENCER BUSH...

Page 20: ...56 on the side of the head Screw the priming pump into the hole left by screw 41 Actuate the priming pump several times until the air coming out of the bleed screw hole is free of air bubbles Replace...

Page 21: ...joints or replace components Replace Adjust air pressure to within the specification Lubricate tool at air inlet point Fit new jaws Prime tool Service the nose assembly Fit new jaws Service the nose...

Page 22: ......

Page 23: ...owing standards or other formative documents EN292 part 1 and part 2 ISO 8662 part 1 ISO 3744 ISO PREN792 part 14 following the provisions of the Machine Directive 98 37 EEC Welwyn Garden City date of...

Page 24: ...acument com JAPAN Acument Japan Kabushiki Kaisha Center Minami SKY 3 1 Chigasaki Chuo Tsuzuki ku Yokohama city Kanagawa Prefecture Japan 224 0032 Tel 81 45 947 1200 Fax 81 45 947 1205 Email info acume...

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