Autonics TK Series User Manual Download Page 40

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5 Preparation and Startup

© Copyright Reserved Autonics Co., Ltd.

For heating & cooling control, the system reverts to auto control after going through heating

monitoring, manual heating control, cooling monitoring, and manual cooling control stages in

sequence.
Heating MV remains in effect during cooling monitoring and manual cooling control.
When setting ditial input function as AUTO/MANUAL, MV monitoring and control status

Control status

Monitoring

AUTO

Not changed

Avaliable

MANUAL

Changeable

TK4N/S/SP model’s the

key alternates the

key.

Summary of Contents for TK Series

Page 1: ...1 Product Introduction Copyright Reserved Autonics Co Ltd 1 USER MANUAL ...

Page 2: ...1 Product Introduction 2 Copyright Reserved Autonics Co Ltd ...

Page 3: ...urchasing an Autonics product Please familiarize yourself with the information contained in the Safety Precautions section before using this product This user manual contains information about the product and its proper use and should be kept in a place where it will be easy to access ...

Page 4: ...d or reproduced in either part or whole without permission A user manual is not provided as part of the product package Visit our web site www autonics com to download a copy The manual s content may vary depending on changes to the product s software and other unforeseen developments within Autonics and is subject to change without prior notice Upgrade notice is provided through out homepage We c...

Page 5: ...ols Symbol Description Supplementary information for a particular feature Failure to follow instructions can result in serious injury or death Failure to follow instructions can lead to a minor injury or product damage An example of the concerned feature s use 1 Annotation mark ...

Page 6: ... the terminal numbers before connecting the power source Failure to follow this instruction may result in fire Do not disassemble or modify the unit Please contact us if necessary Failure to follow this instruction may result in electric shock or fire Do not use the unit outdoors Failure to follow this instruction may result in shortening the life cycle of the unit or electric shock When connectin...

Page 7: ...roduct damage Check the polarity of the measurement input contact before wiring the temperature sensor Failure to follow this instruction may result in fire or explosion For installing the unit with reinforced insulation use the power supply unit which basic level is ensured The above specifications are subject to change and some models may be discontinued without notice ...

Page 8: ...1 Product Introduction 8 Copyright Reserved Autonics Co Ltd ...

Page 9: ...rols 38 5 2 1 Parameter setting sequence 38 5 2 2 Set value SV setting 38 5 2 3 MV monitoring and manual control 39 5 3 Parameter group 41 5 4 Parameter groups 44 5 4 1 Parameter 1 group PAR1 44 5 4 2 Parameter 2 group PAR2 45 5 4 3 Parameter 3 group PAR3 47 5 4 4 Parameter 4 group PAR4 49 5 4 5 Parameter 5 group PAR5 52 6 Parameter Settings and Functions 55 6 1 Input 55 6 1 1 Input types and temp...

Page 10: ...AL 1 AL 2 AL 3 HBA 88 6 4 10 Alarm output deactivation PAR5 DI K AlRE 89 6 4 11 Alarm output examples 90 6 5 Analog transmission 93 6 5 1 Analog transmission output value settings PAR4 AoM1 AoM2 93 6 5 2 Transmission output high low limit value settings PAR4 FsL1 FsH1 FsL2 FsH2 93 6 6 Communication settings 95 6 6 1 Unit address settings PAR4 ADRS 95 6 6 2 BPS bits per second settings PAR4 BPS 95 ...

Page 11: ...g group PAR3 111 7 6 Parameter 4 setting group PAR4 113 7 7 Parameter 5 setting group PAR5 115 7 8 Password entry parameter 116 7 9 Parameter change reset parameters 116 8 DAQMaster 117 8 1 Overview 117 8 2 Major features 118 8 3 Special feature for TK Series 120 8 3 1 Parameter mask 120 8 3 2 User parameter group PARU 122 ...

Page 12: ...1 Product Introduction 12 Copyright Reserved Autonics Co Ltd ...

Page 13: ...p for more convenient setting Super high speed sampling cycle 10 times faster compared to existing models 50 ms sampling cycle and 0 3 display accuracy Improved visibility with wide display and high luminance LED High performance control with heating cooling control and automatic manual control modes Communication function supported RS485 Modbus RTU type PC parameter setting USB and RS 485 communi...

Page 14: ...ries 1 Components Make sure all of the above components are included with your product package before use If a component is missing or damaged please contact Autonics or your distributor Visit www autonics com to download a copy of the user manual 2 Sold separately Terminal cover unit mm ...

Page 15: ...cs Co Ltd 15 Socket for TK4SP unit mm PG 11 PS 11 N unit mm unit mm Communication converter SCM WF48 Wi Fi to RS485 USB wireless communication converter SCM US48I USB to RS485 converter SCM 38I RS232C to RS485 converter SCM US USB to Serial converter ...

Page 16: ...Introduction 16 Copyright Reserved Autonics Co Ltd Current transformer CT CSTC E80LN Max load current 80A 50 60Hz Max load current for TK4 Series is 50A Current ratio 1 1000 Wire wounded resistance 31Ω 10 unit mm ...

Page 17: ...1 Product Introduction Copyright Reserved Autonics Co Ltd 17 CSTC E200LN Max load current 200A 50 60Hz Max load current for TK4 Series is 50A Current ratio 1 1000 Wire wounded resistance 20Ω 10 unit mm ...

Page 18: ...or TK4 Series is 50A Current ratio 1 1000 Wire wounded resistance 31Ω 10 unit mm For using CT do not supply first part current when opening CT output It occurs high voltage at CT output part Using current of above CTs are same as 50A But be sure that inner hole sizes are different Select it properly for the environment ...

Page 19: ... type display unit DS DA T Series and TK Series the display unit displays present value of the device without PC PLC Images of components and accessories may differ from actual products For detailed information about any of the above products please refer to the concerned product s user manual Visit our website www autonics com to download copies of the user manuals ...

Page 20: ...ng Cooling Trans output T Standard Alarm output 1 RS485com output Heating Cooling RS485com output S P 1 Alarm output 1 S M W H L 1 Alarm output 1 2 Alarm output 1 Alarm output 2 R Alarm output 1 Trans output T Alarm output 1 RS485com output A Alarm output 1 Alarm output 2 Trans output B Alarm output 1 Alarm output 2 RS485 com output D Alarm output 1 Alarm output 2 Digital input DI 1 DI 2 8 Power S...

Page 21: ... C type in case of using heating cooling control N type in case fo using standard control 4 Does not support in AC DC voltage type model 5 Does not support in TK4N 6 The CT input model of TK4N is selectable only for standard model which has alarm 1 7 The Heaing Cooling model of TK4N 1 has only alarm output 2 8 Only for TK4S D OUT2 output terminal is used as DI 2 input terminal 9 11Pin socket PG 11...

Page 22: ...N mode It displays the set value SV Setting mode It displays the set value of the parameter Unit indicator It displays the unit set at display unit UNT in parameter 3 group TK4N Seires does not support unit Manual control indicator It turns ON during manual controlling Multi SV indicator One of SV1 to 3 indicator will be ON in case of selecting multi SV function Auto tuning indicator It flashes by...

Page 23: ...n entering parameter group returning to RUN mode moving parameter saving the set value key It is used when entering the set value changing mode and moving or changing up down digit Digital input key When pressing the keys for 3 sec at the same time it operates the function RUN STOP alarm clear auto tuning set at digital input key DI K in parameter 5 group PC loader port It is the PC loader port fo...

Page 24: ...1 Product Introduction 24 Copyright Reserved Autonics Co Ltd ...

Page 25: ...ture ranges PV 0 5 or 2 select the higher one 1 digit In case of TK4SP Series 1 will be added TC Analog At room temperature 23 5 0 3 F S 1 digit Out of room temperature ranges 0 5 F S 1 digit CT Input 5 F S 1 digit Control output Relay OUT1 OUT2 250VACᜠ 3A 1a SSR Max 11VDCᜡ 2V 20mA Current DC4 20mA or DC0 20mA selectable resistance load max 500Ω Alarm output Relay AL1 AL2 Relay 250VACᜠ 3A 1a TK4N ...

Page 26: ... semiconductor memory type Environ ment Ambient temp 10 to 50 Storage 20 to 60 Ambient humi 35 to 85 RH Storage 35 to 85 RH Protection IP65 front panel TK4SP IP50 front panel Insulation type Double insulation or reinforced insulation mark dielectric strength between the measuring input part and the power part 2kV Approval Weight 2 Approx 140 g Approx 70 g Approx 130 g Approx 85 g Approx 150 g Appr...

Page 27: ...3 Dimensions Copyright Reserved Autonics Co Ltd 27 3 Dimensions unit mm 1 TK4N Series 2 TK4S Series 3 TK4SP Series 4 TK4M Series ...

Page 28: ...3 Dimensions 28 Copyright Reserved Autonics Co Ltd 5 TK4H Series 6 TK4W Series 7 TK4L Series ...

Page 29: ...3 Dimensions Copyright Reserved Autonics Co Ltd 29 8 Bracket TK4N Series TK4S TK4SP Series TK4M W H L Series ...

Page 30: ...3 Dimensions 30 Copyright Reserved Autonics Co Ltd 9 Terminal cover sold separately TK4N COVER 48 24mm TK4N COVER is accessory RSA COVER 48 48mm RMA COVER 72 72mm RHA COVER 48 96mm 96 48mm ...

Page 31: ...eserved Autonics Co Ltd 31 10 Panel cut out Installation TK4N TK4S SP Other Series Insert the unit into a panel fasten the bolt with a driver Insert the unit into a panel fasten the bracket by pushing with tools with a driver ...

Page 32: ...3 Dimensions 32 Copyright Reserved Autonics Co Ltd ...

Page 33: ...mode of heating cooling OUT2 relay output model is heating or cooling control the OUT2 is usable as alarm output 3 except TK4N When the operation mode of heating cooling OUT2 current model is heating or cooling control the OUT2 is usable as transmisstion output 2 1 TK4N Series 2 TK4S Series Features one digital input terminal DI 1 due to limited number of terminal blocks Supports two multi SVs SV1...

Page 34: ...n Socket PG 11 PS 11 Sold separately 4 TK4M Series Features one digital input terminal DI 1 due to limited number of terminal blocks Supports two multi SVs SV1 and SV2 only 5 TK4W TK4H TK4L Series Digital input is not electrically insulated from internal circuits so it sholud be insulated when connecting other circuits photocoupler relay independent switch ...

Page 35: ...wire of the same specification as input sensors Using an extension wire of different specifications and or material will increase inaccuracy of temperature sensing It is recommended to choose high performance compensation wire for more reliable sensing Measurement Error Do not mix up the direction of the input sensor connector Carefully adjust both load and sensor positions Make sure the sensor is...

Page 36: ...4 Connections 36 Copyright Reserved Autonics Co Ltd ...

Page 37: ...utput2 D Standard Alarm output1 Digital input DI 1 DI 2 Heating Cooling Digital input DI 1 DI 2 R Standard Alarm output1 Trans output Heating Cooling Trans output T Standard Alarm output1 RS485 com output Heating Cooling RS485 comm output 1 2 R T A B D TK4S SP M W H L 1 Alarm output1 2 Alarm output1 Alarm output2 R Alarm output1 Trans output T Alarm output1 RS485 com output A Alarm output1 2 Trans...

Page 38: ...PAR1 SV Setting SV Changing Parameter 3 Group s parameters can sometimes reset other associated parameters Always make sure to check if such parameters have been affected 5 2 2 Set value SV setting Press any key among in RUN mode to enter SV setting mode Last digit 100 digit on SV display part flashes Press the key to move digit 100 101 102 103 100 Press the keys to raise or lower the set value Pr...

Page 39: ...ling control mode set the manual heating MV and then press the key to see C cooling control and the current cooling MV value on the SV display indicating commencement of cooling MV monitoring If the or is pressed while MV monitoring is in progress the MAN indicator turns on and the last digit starts to flash to indicate activation of manual control Press the key to change the flashing digit 100 10...

Page 40: ...nual heating control cooling monitoring and manual cooling control stages in sequence Heating MV remains in effect during cooling monitoring and manual cooling control When setting ditial input function as AUTO MANUAL MV monitoring and control status Control status MV Monitoring AUTO Not changed Avaliable MANUAL Changeable TK4N S SP model s the key alternates the key ...

Page 41: ...5 Preparation and Startup Copyright Reserved Autonics Co Ltd 41 5 3 Parameter group ...

Page 42: ...5 Preparation and Startup 42 Copyright Reserved Autonics Co Ltd ...

Page 43: ...r parameter group in the comprehensive device management program DAQMaster Hold the key over 2 sec in RUN mode to enter into setting mode Hold the key for 1 5 sec while in setting mode to move to other parameter group Hold the key over 3 sec while in setting mode to return to RUN mode Press the key at the last parameter of each parameter it moves to that parameter name You can move to other groups...

Page 44: ...5 Preparation and Startup 44 Copyright Reserved Autonics Co Ltd 5 4 Parameter groups 5 4 1 Parameter 1 group PAR1 ...

Page 45: ...5 Preparation and Startup Copyright Reserved Autonics Co Ltd 45 5 4 2 Parameter 2 group PAR2 ...

Page 46: ...5 Preparation and Startup 46 Copyright Reserved Autonics Co Ltd ...

Page 47: ...5 Preparation and Startup Copyright Reserved Autonics Co Ltd 47 5 4 3 Parameter 3 group PAR3 ...

Page 48: ... OUT1 OUT2 output is current SSR drive output type when OUT1 OUT2 output is set to SSR Output method of O SR O SR is held in STND and parameter is not displayed In case that OUT1 output is SSR drive output model of SSRP function and OUT2 output is current SSR drive output OUT1 O MA are not displayed O SR can set to STND CYCL PHAS When O SR is set to SSR it is held in STND and parameter is not disp...

Page 49: ...5 Preparation and Startup Copyright Reserved Autonics Co Ltd 49 5 4 4 Parameter 4 group PAR4 ...

Page 50: ...5 Preparation and Startup 50 Copyright Reserved Autonics Co Ltd ...

Page 51: ...5 Preparation and Startup Copyright Reserved Autonics Co Ltd 51 ...

Page 52: ...5 Preparation and Startup 52 Copyright Reserved Autonics Co Ltd 5 4 5 Parameter 5 group PAR5 ...

Page 53: ...5 Preparation and Startup Copyright Reserved Autonics Co Ltd 53 ...

Page 54: ...5 Preparation and Startup 54 Copyright Reserved Autonics Co Ltd ...

Page 55: ... to 752 0 B PR 1 B PR 0 to 1800 32 to 3272 R PR 1 R PR 0 to 1750 32 to 3182 S PR 1 S PR 0 to 1750 32 to 3182 N NN 1 N NN 200 to 1300 328 to 2372 C TT 1 1 C TT 0 to 2300 32 to 4172 G TT 2 1 G TT 0 to 2300 32 to 4172 L IC 1 LIcH 200 to 900 328 to 1652 0 1 LIcL 199 9 to 900 0 199 9 to 999 9 U CC 1 UCcH 200 to 400 328 to 752 0 1 UCcL 199 9 to 400 0 199 9 to 752 0 Platinel II 1 PLII 0 to 1390 32 to 253...

Page 56: ... product supports multiple input types making it possible for the user to choose from thermocouples resistors and analog voltage current If you change the input specification the SV s upper low limits are automatically set to the new specification s max min values for temperature sensors As for analog inputs analog upper lower input values are set to the max min temperature range and the SV upper ...

Page 57: ...e is extended Analog output is also extended compairing input value For temperature sensor input 5 extension is applied within the temperature range No PV Display 5 section Flashes PV 5 to 10 section Flashes HHHH or LLLL Over 10 section Flashes OPEN This parameter is not displayed for temperature sensor input 6 1 4 1 Low limit input value PAR3 L RG You can set the low limit input values for actual...

Page 58: ... 6 1 4 5 High limit scale value PAR3 H SC You can set the display scales of high limit values for analog input H RG Based on the decimal point position setting Setting group Parameter Setting range Factory default Unit PAR3 H SC 999 to 9999 10 0 6 1 4 6 Display unit for front panel PAR3 dUNT When you select an analog input type you can set the display units Setting group Parameter Setting range Fa...

Page 59: ...sor it displays HHHH or LLLL Make sure that an accurate temperature variance measurement is taken before set values of input correction An inaccurate initial measurement can lead to greater variance Many of today s temperature sensors are graded by their sensitivity Since higher accuracy usually comes at a higher cost most people tend to choose sensors with medium sensitivity Measuring each sensor...

Page 60: ...ow limit 1 digit to sensor input high limit or analog high limit scale value 1350 temperature 00 0 analog L SV Sensor low limit or analog low limit scale value to SV high limit 1 digit 200 temperature 10 0 analog Parameter Parameter Description L SV Set value SV low limit H SV Set value SV high limit Attempts to set the limits outside the min max input range or analog s high low limits are not acc...

Page 61: ...if present value PV falls below set value SV 6 2 1 2 Cooling control PAR3 O FT COOL Cooling control mode the output will be provided in order to supply power to the load cooler if present value PV rises above set value SV 6 2 1 3 Heating Cooling control PAR3 O FT H C Heating Cooling control mode heating cooling with a single temperature controller when it is difficult to control subject temperatur...

Page 62: ...When setting integration time it is applied when the intengration time of heating control and cooling control is set In case of PI P control and P PI control it also operates as P P control Setting group Parameter Setting range Factory default Unit PAR2 DB See below See below PID PID PID ON OFF and ON OFF PID Control Set range temperature proportional band to proportional band the lower value when...

Page 63: ...6 Parameter Settings and Functions Copyright Reserved Autonics Co Ltd 63 1 Using a Deadband ...

Page 64: ...6 Parameter Settings and Functions 64 Copyright Reserved Autonics Co Ltd 2 Using an Overlap Band ...

Page 65: ...and Functions Copyright Reserved Autonics Co Ltd 65 3 Using neither a Dead band nor an Overlap Band Depends on the set value of the heating integration time H I cooling integration time C I actual operation may be different ...

Page 66: ... L MV MV Low limit value setting H MV MV High limit value setting Setting group Parameter Set range Factory default Unit PAR2 H MV Standard Control MV Low limit value L MV 1 to 10 0 10 0 Heating Cooling Control 00 0 to 10 0 PID control 0 OFF 10 0 ON ON OFF control 10 0 L MV Standard Control 00 0 to MV high limit value H MV 1 0 Heating Cooling Control 0 0 to 00 0 PID control 0 0 ON 0 OFF ON OFF con...

Page 67: ... when the ramp is not in operation limits the change rate of Set value SV based on present value PV Changing SV or ramp parameters while the ramp is in operation limits the change rate of SV based on SV at the point of the change Control will be carried out based on changed SV hereinafter referred to as RAMP SV changed by preset change rate slope RAMP Up Change Rate and RAMP Down Change Rate can b...

Page 68: ...6 Parameter Settings and Functions 68 Copyright Reserved Autonics Co Ltd Ramp operation graph 1 to 9999 digit 1 to 9999 digit ...

Page 69: ...minated It is still possible to switch to manual control mode while in STOP When a sensor break alarm SBA occurs in standard control mode the sensor error MV ErMV is applied In this state manual and auto control MV settings can be modified It is still possible to switch auto manual control mode while in controlling operation Operation Priority Manual Control Stop Open Sensor Disconnection 6 2 4 1 ...

Page 70: ...shing digit 10 0 10 1 10 2 10 3 10 0 Select the digit and configure the desired MV value using the keys moving to 0 1 2 3 4 5 6 7 8 9 0 by the keys In to status press the key the key for TK4N TK4S TK4SP model to end manual control The MAN indicator goes off and the system reverts to auto control mode After heating cooling control the system reverts to auto control in sequence of heating monitoring...

Page 71: ...ying the power it controls with the MV which is at the power OFF 6 2 4 3 Initial MV for manual control PAR5 PrMV If the baseline MV for manual control is configured to PrMV Preset Manual MV you can set the initial MV for manual control Setting group Parameter Setting range Factory default Unit PAR5 PrMV Standard control ON OFF control 00 0 OFF 10 0 ON 00 0 PID control 00 0 to10 0 Heating Cooling c...

Page 72: ...is available Also cycle control connecting with a zero cross turn on method SSR phase control connectiong with a random turn on method SSR are available Realizing high accuracy and cost effective temperature control with both current output 4 20mA and linear output cycle control and phase control 1 Standard ON OFF control STND A mode to control the load in the same way as Relay output type ON outp...

Page 73: ...current output you can select upper and low limit range for the current output as either 4 20mA or 0 20mA O MA Sets OUT1 s current output range O MA Sets OUT2 s current output range This parameter is only available on models supporting current output OUT1 OUT2 6 3 Temperature control 6 3 1 Temperature control mode PAR3 C MD You can choose the type of temperature control method Setting Description ...

Page 74: ...tering etc To minimize hunting set ON_Hysteresis and OFF_Offset values with consideration to the heater or cooler s capacity and thermal characteristics the control subject s response characteristics the sensor s response characteristics and installation conditions and other defining factors Parameter Description hHYS Configures ON_Hysteresis for heating control hOFT Configures OFF_Offset for heat...

Page 75: ...ect PID control and set the integral time to 0000 Multi SV Use the same PID time constant for the values of SV0 to SV3 6 3 3 1 Proportional band settings PAR2 H P C P When present value PV is within the Proportional Band P the ON OFF ratio needs to be adjusted during the proportional period T The defined proportional control time proportional control section is called as the proportional band Para...

Page 76: ...trol period settings PAR3 H T C T If relay or SSR is used to output MV under proportional control the output is on for a fixed amount of time within the control period as a percentage of the MV and then remains off for the rest of the time The preset period when output ON OFF takes place is called the proportional control period Control with SSR drive output has a faster response than that of rela...

Page 77: ...rol or PD control only Switching from heating cooling control to standard control P PD control automatically configures the reset setting to 50 6 3 4 Auto tuning Auto tuning measures the control subject s thermal characteristics and thermal response rate and then determines the necessary PID time constant When control type C MD is set as PID it is displayed If error OPEN occurs during auto tuning ...

Page 78: ... referenced and not altered Auto tuning is not available in manual control 6 3 4 2 Auto tuning mode settings PAR3 AtT Auto tuning is available in TUN1 mode based on SV or TUN2 mode based on 70 of SV depending on the baseline value used Setting Description TUN1 Auto tunes and derives a PID time constant based on set value SV TUN2 Auto tunes and derives a PID time constant based on 70 of set value S...

Page 79: ...et in AL L AL L AL H DV Deviation high low limit alarm Lower deviation Set as 10 High deviation Set as 20 If deviation between PV and SV as high low limit is higher than set value of deviation temperature the alarm output will be ON High limit Deviation Temperature can be set in AL H AL H AL H Low limit can be set in AL L AL L AL H CDU Deviation high low limit reverse alarm Lower deviation Set as ...

Page 80: ...disconnection HBA Heater break alarm It will be ON when CT detects heater break H Alarm output hysteresis A HY Parameter Description AL 1 Selects alarm output 1 operation mode AL 2 Selects alarm output 2 operation mode AL 3 Selects alarm output 3 operation mode Setting group Parameter Setting range Factory default Unit PAR4 AL 1 OFF DV DV DVC DV PVCC PV SBA LBA HBA DVCC AL 2 DV AL 3 OFF ...

Page 81: ...tandby sequence and if it is alarm condition alarm output does not turn ON After clearing alarm condition standard alarm operates AL F Alarm latch and standby sequence2 Basic operation is same as alarm latch and standby sequence1 It operates not only by power ON OFF but also alarm set value or alarm option changing When re applied standby sequence and if it is alarm condition alarm output does not...

Page 82: ...m absolute value By individual input specification within displayed range analog High Low limit deviation 999 to 9999 Within F S to F S analog Alarm absolute value By individual input specification within displayed range Temperature 1550 Analog 10 0 AL H AL H AL L AL L AL L Changing the alarm operation or options resets the settings to the highest or lowest values that will not trigger output in t...

Page 83: ...ing Description NO Normally open Stays open when normal and closes in the event of an alarm NC Normally closed Stays closed when normal and opens in the event of an alarm Parameter Description A N Select contact type for alarm output 1 A N Select contact type for alarm output 2 A N Select contact type for alarm output 3 Setting group Parameter Setting range Factory default Unit PAR4 A N NO NC NO A...

Page 84: ...ns off the alarm output if the deactivation conditions are still present A ON Alarm output 2 on delay Stands by for the preset duration upon an alarm event checks the alarm trigger conditions and turns on the alarm output if the conditions are still present A OF Alarm output 2 off delay Stands by for the preset duration following alarm output off checks the alarm trigger conditions and turns off t...

Page 85: ...put ON Sensor error disconnection short External controller error magnet auxiliary relay etc External load error heater cooler etc Misconnections and disconnections of external network If it is not as sensor break HHHH LLLL during auto tuning manual control control STOP ramp function operation loop break alarm does not operate Type LBA monitoring time Alarm output Standard alarm Alarm latch Initia...

Page 86: ...tting range Factory default Unit PAR4 LBaT 0000 to 9999 0000 Sec 6 4 7 2 LBA detection band PAR4 LBaB You can set the minimum value of deviation change to decrease during LBA monitoring time Automatically setting with auto tunning Except input type changing re running auto tuning manual setting of LBA monitoring time it maintains the present SV Regardless of alarm operation AL including LBA monito...

Page 87: ...ns ON after LBA monitoring time LBaT to Control output MV is 0 and loop break alarm LBA turns and maintains ON to The status of changing control output MV LBA monitoring time is reset to When control output MV is 100 and PV is not increased over than LBA detection band LBaB during LBA monitoring time LBaT loop break alarm LBA turns ON after LBA monitoring time LBaT to When control output MV is 100...

Page 88: ...therwise heater burnout will not be detected by the controller Detection is only available in models with switching output Relay output SSR drive output Models with linear output current SSR drive cycle phase output are incapable of detection Current detection is not performed if OUT1 s control output time is less than 250ms It is recommended to use Autonics designated current transformer for 50A ...

Page 89: ... is received However alarm output deactivation is unavailable when alarm conditions remain in effect You can assign the front panel s digital input key or the digital input terminals DI 1 DI 2 for the alarm output deactivation feature regardless of parameter mask 1 Deactivating alarm output using digital input key If the digital input key has been assigned for alarm output deactivation and the ala...

Page 90: ...and Functions 90 Copyright Reserved Autonics Co Ltd 6 4 11 Alarm output examples 6 4 11 1 Absolute value high limit alarm and deviation high limit alarm 6 4 11 2 Absolute value low limit alarm and deviation low limit alarm ...

Page 91: ...6 Parameter Settings and Functions Copyright Reserved Autonics Co Ltd 91 6 4 11 3 Deviation high low limit alarm 6 4 11 4 Deviation high low limit reverse alarm ...

Page 92: ...6 Parameter Settings and Functions 92 Copyright Reserved Autonics Co Ltd 6 4 11 5 Deviation high low limit alarm hysteresis overlap ...

Page 93: ...nly Transmission output is constant current output Too great a resistance from the load can cause the output value to change There is no optional output below 4mA or above 20mA 6 5 2 Transmission output high low limit value settings PAR4 FsL1 FsH1 FsL2 FsH2 If the transmission output value AoM is below the transmission output low limit FsL 4mA output will be provided If the transmission output is ...

Page 94: ... or upper low limit scale can be converted and transmitted as current within the range of 4 to 20 mA 2 Set value SV transmission output SV within sensor range or upper low limit scale can be converted and transmitted as current within the range of 4 to 20 mA When ramp is in effect ramp SV is transmitted step by step 3 Heating MV Cooling MV transmission output You can convert 0 to 100 of heating H ...

Page 95: ...ance Max 800 m BPS bits per second 2400 4800 9600 19200 38400 bps Response Standby 5 ms to 99 ms Communication Start Bit 1 bit fixed Data Bit 8 bit fixed Communication Parity Bit None Even Odd Communication Stop Bit 1 2 bit Protocol Modbus Remote Terminal Unit Character 11 bit as fixed You could modify the parameter first in first out using keys during communication connection but this may lead to...

Page 96: ...ng range Factory default Unit PAR4 PRTY NONE EVEN ODD NONE 6 6 4 Communication stop bit settings PAR4 STP You can set the number of bits to mark the end of a transmitted data string Setting Description 1 Sets end of data string to 1 bit 2 Sets end of data string to 2 bits Setting group Parameter Setting range Factory default Unit PAR4 STP 1 2 2 bit 6 6 5 Response wait time settings PAR4 RSwT Set a...

Page 97: ...Description EnA Parameter set change enable via communication DIsA Prohibit parameter setting or modification via communication Setting group Parameter Setting range Factory default Unit PAR4 COMW EnA DIsA EnA Reading parameter settings is available even though prohinit parameter setting 6 6 7 USB to Serial communication connection Data can be transmitted via a USB to serial connection However RS4...

Page 98: ... 0 to H100 Unit Capable of displaying MV with a moving decimal point H9 9 H100 6 7 1 1 2 Cooling MV monitoring Displays the current cooling MV during cooling control or heating cooling control Users may manually adjust the MV to control the temperature Measurement Range C 0 to C100 Unit Capable of displaying MV with a moving decimal point C9 9 C100 6 7 1 2 Heater current monitoring PAR1 CT A A fea...

Page 99: ... in effect after shutting down the controller and powering it back on When stop is in effect STOP MV StMV will be output In case of a sensor break occurring while in STOP STOP MV StMV is output The run stop setting remains in effect after turning power back on If the digital Input DI 1 DI 2 feature has been set for RUN STOP RUN STOP feature by modifying front keys or parameter is unable 6 7 2 1 St...

Page 100: ...gital input terminal digital input DI 1 DI 2 function This feature supports up to four SVs which can be independently configurable 6 7 3 1 Number of Multi SVs PAR5 MtSV This parameter sets the number of Multi SVs Select the number of Multi SVs required by the control subject Number of SVs SV Assignment 1 EA SV 0 2 EA SV 0 SV 1 4 EA SV 0 SV 1 SV 2 SV 3 Setting group Parameter Setting range Factory ...

Page 101: ...ff and SV 1 is selected if the signal is on If both DI 1 and DI 2 are configured for Multi SV MtSV you can select the SV using combinational logic of the terminals If multi SV MtSV are changed from 4 to 2 DI 2 will be turned OFF automatically changed from 4 to 1 both DI 1 and DI 2 will be turned OFF or changed from 2 to 1 concerned DI will be OFF DI 1 DI 2 Multi SV No OFF OFF SV 0 ON OFF SV 1 OFF ...

Page 102: ...control OFF Not using digital input key Setting group Parameter Setting range Factory default Unit PAR5 DI K STOP AlRE STOP If the digital input key and the digital input terminal set equally the digital input key does not act 6 7 4 2 2 Digital input key use Press the digital input keys on the front panel to execute the function assigned to the keys When in RUN mode press and hold keys for 3 sec t...

Page 103: ...nsor Flashes at 0 5 sec intervals if there is error for setting and it returns to the error before screen When input value returns to the input range alarm is deactivated and it operates normally When in heating control mode and powered on or standard control state output is 0 if HHHH is displayed and 100 if LLLL is displayed When in cooling control and powered on or standard control state output ...

Page 104: ...r TK4N TK4S TK4SP model key for monitoring and manual control parameter reset INIT etc Setting Function ON Activates SV group lock OFF Deactivates SV group lock Setting group Parameter Setting range Factory default Unit PAR5 LcSV ON OFF OFF 6 7 7 2 Parameter group lock PAR5 LcP1 LcP2 LcP3 LcP 4 LcP5 Lock or unlock individual parameter groups from parameter 1 group PAR1 to parameter 5 group PAR5 Ev...

Page 105: ...gh 5 comprehensively Changing the password setting automatically activates password protection Setting the password to 0000 however disables password protection 0001 is a read only password Under this setting the user may check parameter settings without knowing the password The user however cannot change parameter settings Accessing the PWD parameter with the read only password displays a coded f...

Page 106: ...ly 0002 to 9999 0001 If the password is unknown enter 0001 to access the parameters in read only mode This parameter only appears if the setting from 6 7 9 Password settings PAR5 PWD is set to a value other than 0000 If an incorrect password has been entered the SV display section displays a coded form of the password stored by the user and an error message ERR Then the error message flashes in 1 ...

Page 107: ... key Press the keys more than 3 sec key Auto_Manual Monitoring Contr ol MV monitoring manua l control execution key Press the key more than 1 sec INIT Parameter initialize Resets parameters to factory defaults NO YES NO 7 2 MV monitoring manual control setting group MV Parameter Description Set range Unit Factory default H MV Heating_MV Heating MV H 0 to H100 C MV Cooling_MV Cooling MV C 0 to C100...

Page 108: ...ut 1 s low limit value Offset Alarm F S to F S Absolute Value Alarm Within display range 1550 AL H Alarm1_high Alarm output 1 s high limit value AL L Alarm2_low Alarm output 2 s low limit value AL H Alarm2_high Alarm output 2 s high limit value AL L Alarm3_low Alarm output 3 s low limit value AL H Alarm3_high Alarm output 3 s high limit value SV 0 SV 0 set value SV 0 set value Between L SV and H S...

Page 109: ...ad band P P P ONOFF and ONOFF P Controls Proportional Band to 0 0 to Proportional Band if different based on whichever is lesser ONOFF ONOFF Control 999 to 0999 Temperature H 9 9 to 99 9 Temperature L Digit 0000 9 9 to 09 9 Analog F S 00 0 REST Manual reset Manual reset under proportional control 00 0 to10 0 05 0 hHYS Heating_ON hysteresis Heating hysteresis 001 to100 00 1 to10 0 Digit 002 00 0 hO...

Page 110: ...Co Ltd Parameter Description Set range Unit Factory default heating cooling control RAMU Ramp_up rate Ramp rise rate 000 to 999 00 0 to 99 9 Digit 000 RAMD Ramp_down rate Ramp down rate 000 to 999 00 0 to 99 9 Digit 000 rUNT Ramp time unit Ramp time unit SEC MIN HOUR MIN ...

Page 111: ...ut correction Input correction 999 to 0999 9 9 to 99 9 Digit 0000 MAvF Input digital filter Moving average digital filter 00 1 to12 0 Sec 00 1 L SV SV low limit SV low limit value Input Low limit L SC to H SV 1digit 200 H SV SV high limit SV high limit value L SV 1digit to input high limit H SC 1350 O FT Control operating type Control output operation mode Standard HEAT COOL HEAT Heating Cooling t...

Page 112: ...escription Set range Unit Factory default H T Heating_control time Heating control period Relay output SSR drive output standard ON OFF phase cycle control 00 1 to 12 0 Current output SSR drive output 00 1 to 12 0 Sec 02 0 Relay 02 0 SSR C T Cooling_control time Cooling control period Sec ...

Page 113: ...V PV LBA SBA HBA DV AL T Alarm2 type Alarm output 2 option type AL A AL B AL C AL D AL E AL F AL A A HY Alarm2 hysteresis Alarm output 2 hysteresis 001 to100 00 1 to10 0 Digit 001 A N Alarm2 N O N C Alarm output2 N O N C NO NC NO A ON Alarm2 ON delay time Alarm output 2 ON delay 0000 to 3600 Sec 0000 A OF Alarm2 OFF delay time Alarm output 2 OFF delay 0000 to 3600 Sec 0000 AL 3 Alarm3 mode Alarm o...

Page 114: ...FsH1 High out scale Transmission output 2 high limit value fS 1350 AoM2 Analog output mode Analog transmission 2 output PV SV H MV C MV PV FsL2 Low out scale Transmission output 2 low limit value fS 200 FsH2 High out scale Transmission output 2 high limit value fS 1350 ADRS Unit address Unit address 01 to 99 01 BPS Bits per second BPS bits per second 24 48 96 192 384 96 PRTY Parity bit Communicati...

Page 115: ...00 0 to 10 0 standard control 0 0 to 10 0 heating cooling control 00 0 ErMV Error MV Sensor error MV 00 0 to 10 0 standard control 0 0 to 10 0 heating cooling control 00 0 StMV Stop MV Control stop MV 00 0 to 10 0 standard control 0 0 to 10 0 heating cooling control 00 0 StAL Stop alarm out Control stop alarm output CONT OFF CONT USER User level User level STND HIGH STnd LcSV Lock SV SV parameter ...

Page 116: ... AL H SV0to SV3 DB hHYS hOST cHYS cOST RAMU RAMD rUNT L RG H RG DOT L SC H SC dUNT IN B L SV H SV LBaT LBaB AoM1 FsL1 FsH1 AoM2 FsL2 FsH2 UNIT Temperature input unit With the exception of L RG H RG DOT L SC H SC and dUNT Input type does not affect input units H SV SV high limit value When SV H SV SV resets to H SV L SV SV low limit value When SV L SV SV resets to L SV O FT Control output operation...

Page 117: ...sive device management program that can be used with Autonics communication supporting products DAQMaster provides GUI control for easy and convenient management of parameters and multiple device data monitoring For more information visit our website www autonics com to download DAQMaster user manual ...

Page 118: ...es and set parameters Simultaneously connect units with different addresses in a single device Multiple RS 232 ports are available for communications using Modbus remote terminal unit Device Scan In cases of multiple units with different addresses connected together the unit scan function automatically searches for units Convenient User Interface Freely arrange windows for data monitoring properti...

Page 119: ...s Modbus map table reports can be saved in html html and pdf pdf formats Multilingual Support Supports Korean English Japanese and Simplified Chinese To add a different language modify the files in the Lang folder rename and save Script Support Uses the Lua Script language and deals with different I O processes for individual devices ...

Page 120: ...t only displayed The set value of masked parameters are applied No Item Description Parameter mask selection Select the to be masked parameters Right click the to be masked parameters and they turn gray Download Applies the set masked parameters to the device Save Saves the set masked parameters as a mask information file Open Opens the saved mask information file Initialize factory default Clears...

Page 121: ...8 DAQMaster Copyright Reserved Autonics Co Ltd 121 Example of masking alarm SV setting parameters of parameter 1 group input type unit of parameter 3 group and all of parameter 4 group ...

Page 122: ...rn gray To delete the parameters at the user parameter group double click the parameters User parameter group selection All initialize Initializes the set user parameter group Changes the selected parameter order up down Download Applies the set user parameter group to the device Save Saves the set user group as user parameter group information file Open Opens the saved user parameter group file I...

Page 123: ... Example of the set user parameter group with SV setting control output RUN STOP alarm outptu 1 low high limit SV 0 1 2 3 set value manual reset input correction alarm output 1 mode option hysteresis contact type ON delay time OFF delay time parameters ...

Page 124: ...8 DAQMaster 124 Copyright Reserved Autonics Co Ltd MCT TKU1 V2 3 1703EN ...

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