Automatic Systems FirstLane 960 Technical Manual Download Page 1

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FL 9x0

www.automatic-systems.com

GLASS SWING GATES

Technical Manual

(Translated from the French original version)

Rev.

FL 960

FL 970

Summary of Contents for FirstLane 960

Page 1: ...FL 9x0 www automatic systems com GLASS SWING GATES Technical Manual Translated from the French original version Rev 00 FL 960 FL 970 ...

Page 2: ...ther than the use of the products or the execution of the project to which it refers and from communicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice FirstLane MT EN p 2 48 DOCUMENT REVISION Revision Date Author Checked by Reason for revision 00 01 2016 SLu EFA JJH ABA MD SDA First edition ...

Page 3: ... 10 LOCATION OF EXTERNAL COMPONENTS 11 Right unit 11 Intermediate unit 12 Left unit 13 LOCATION OF INTERNAL COMPONENTS 14 Right end unit 14 Intermediate unit 15 Left end unit 16 INSTALLATION 17 INSTALLATION DRAWING 17 SITE PREPARATION WORK 18 STORAGE 18 INSTALLATION OF EQUIPMENT 18 ELECTRICAL CONNECTIONS 19 COMMISSIONING 22 OPERATION 23 POWERED OPERATION MODE 23 STATE OF OBSTACLES AT REST 23 OPERA...

Page 4: ...COVER 32 SWITCHING THE EQUIPMENT ON OFF 33 Switching off 33 Switching on 33 REMOVING THE TOP COVER 34 REMOVING THE KINEMATIC PANEL 34 REMOVING THE MOBILE OBSTACLE 35 PREVENTIVE MAINTENANCE 36 SPARE PARTS 38 ADJUSTING THE END POSITIONS OF THE MOBILE OBSTACLE 38 MALFUNCTIONS AND REMEDIES 38 DISPOSAL DESTRUCTION 38 ASSIGNMENT OF CIRCUIT BOARD COMPONENTS 39 DIRAS TRANSMITTER CIRCUIT BOARD AS1142 39 DI...

Page 5: ...n explosive area o Do not add non approved accessories contact between different metals causes a battery effect that decreases the equipment s corrosion resistance o The contractor shall comply with local regulations when installing the equipment o All operations on the equipment must be carried out by qualified personnel Any unauthorized work or work performed by an unqualified technician on this...

Page 6: ...hange without notice FirstLane MT EN p 6 48 GENERAL SYMBOLS The following symbols are used in this manual or as labels on the equipment This symbol is used to highlight a tip that may help you to better understand the product This symbol is used to highlight an important instruction for the correct use and or maintenance of the product This symbol is used to highlight a risk of electric shock or e...

Page 7: ...ction A Intermediate Unit Unit separating 2 lanes and equipped with 2 moving obstacles of identical dimensions The intermediate unit is the left unit of one lane and the right unit of the other lane Hybrid Intermediate Unit Unit separating two different types of lane FirstLane 960 970 and equipped with 2 moving obstacles of different dimensions Obstacle Element creating the obstruction to passage ...

Page 8: ...communicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice FirstLane MT EN p 8 48 Installation in array group of several lanes of identical or different widths is possible FirstLane FL 960 PL 600 FirstLane FL 970 PL 900 Gate FL 960 LEFT end Gate FL 960 Intermediate Gate FL 960 RIGHT end Gate FL 9x0 Hybrid intermediate Gate FL 970 I...

Page 9: ...xecution of the project to which it refers and from communicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice FirstLane MT EN p 9 48 OVERALL DIMENSIONS Gate FirstLane FL 960 Gate FirstLane FL 970 A SECTION A A A 910 270 190 600 190 600 190 1770 275 275 50 210 1000 1300 A SECTION A A A 190 900 190 1280 425 425 50 210 1000 1300 910 ...

Page 10: ...eaker AISI 304L brushed stainless steel housing 1 5 mm thick Steel frame with RoHS zinc plated corrosion resistance Tempered safety glass obstacles fixed and mobile 10 mm thick Passage width L 600 mm 900 mm Weight right unit 104 kg 106 kg left unit 103 kg 105 kg intermediate unit 122 kg 127 kg Power consumption per lane At rest 20 W During operation 35 W Maximum 80 W Motor 2 motors per lane 24 VDC...

Page 11: ...utomatic Systems prior written agreement Document subject to change without notice FirstLane MT EN p 11 48 LOCATION OF EXTERNAL COMPONENTS The following figures apply to both narrow versions FL 960 and wide versions FL 970 Right unit Ref Designation 1 Extension cover 2 Top cover 3 Fixed glass 4 Reader cover 5 Cover without reader 6 Orientation and function pictogram 7 Moving obstacle 8 Panel for a...

Page 12: ...o which it refers and from communicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice FirstLane MT EN p 12 48 Intermediate unit Ref Designation 1 Extension cover 2 Top cover 3 Fixed glass 4 Reader cover 5 Orientation and function pictogram 6 Moving obstacle 7 Panel for access to the mechanism s 8 DIRAS cells behind tinted Plexiglas...

Page 13: ...refers and from communicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice FirstLane MT EN p 13 48 Left unit Ref Designation 1 Extension cover 2 Top cover 3 Fixed glass 4 Reader cover 5 Cover without reader 6 Orientation and function pictogram 7 Moving obstacle 8 Panel for access to the mechanism s 9 DIRAS cells behind tinted Plexi...

Page 14: ... without notice FirstLane MT EN p 14 48 LOCATION OF INTERNAL COMPONENTS Right end unit Ref Designation Ref Designation 11 Base frame 21 Motion transmission shaft 12 Frame upright 22 Fixing clamp 2x 13 Frame top rail 23 24 VDC 14 A power supply 14 Bracket 24 DIRAS detection cell 3x 15 CPU circuit board AS 1190 25 Brake Available as option for ASC 16 I O circuit board AS 1612 26 Reader support 17 Mo...

Page 15: ...ange without notice FirstLane MT EN p 15 48 Intermediate unit Ref Designation Ref Designation 11 Base frame 21 Motion transmission shaft 2x 12 Frame upright 22 Fixing clamp 2x 13 Frame top rail 23 24 VDC 14 A power supply 14 Bracket 2x 24 DIRAS detection cell 6x 15 CPU circuit board AS 1190 25 Brake Available as option for ASC 16 I O circuit board AS 1612 26 Reader support 2x 17 Motor control circ...

Page 16: ...nt Document subject to change without notice FirstLane MT EN p 16 48 Left end unit Ref Designation Ref Designation 11 Base frame 21 Motion transmission shaft 12 Frame upright 22 Fixing clamp 2x 13 Frame top rail 24 DIRAS detection cell 6x 14 Bracket 25 Brake Available as option for ASC 17 Motor control circuit board AS 1613 2x 26 Reader support 2x 19 Geared motor 2x 27 Identification label 20 End ...

Page 17: ...n derden noch worden gekopieerd zonder schriftelijke toelating van Automatic Systems FIRSTLANE FL960 FL970 CF 01 03 2016 PW 1 20 CH8823 gb A Ne pas mesurer sur le plan Niet meten op het plan Les dimensions sont données en mm De afmetingen zijn gegeven in mm A3 6 0 0 9 0 0 9 5 7 9 0 9 5 1 9 0 1 9 0 3 5 0 1 3 0 0 3 0 0 1 0 0 0 2 7 0 2 0 0 9 0 0 2 0 0 6 0 1 9 0 1 9 0 5 0 9 5 6 0 9 5 1 0 9 0 9 5 1 3 0...

Page 18: ...en the units is 0 15 to ensure transmission of the detection beams The slope must be constant no change in direction allowed STORAGE Prior to installation avoid any impact on the equipment and leave it in its original packaging in a dry place protected from dust heat and the weather see also Ch 3 4 Storage temperature range 30 to 80 C INSTALLATION OF EQUIPMENT The equipment can be handled using a ...

Page 19: ...4 1 and electrical drawings which remain the reference The power and control cables as defined on the installation drawing are the responsibility of the user The control cables must be separated from the power cables to avoid interference Prior to connecting the power supply it is essential to make a ground connection using a cable with a min cross section of 2 5 mm Do not connect to a floating ne...

Page 20: ...nd from communicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice FirstLane MT EN p 20 48 ConnectthetwoAS1613circuitboardstoeachotherusingcableW15 ConnectthetwoAS1613circuitboardstoeachotherusingcableW14 See wiring diagrams 1FL01 001A 1FL01 002 W15 RIGHT Gate CN3 AS1613 LEFT Gate CN3 AS1613 See wiring diagrams 1FL01 001A 1FL01 002...

Page 21: ...nicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice FirstLane MT EN p 21 48 Install the equipotential bonding between both units using cable W16 Connectthe2phasesofthepowersupply singlephase120 230VAC 50 60Hz andthegroundtothemainterminalblock usingacablewithmin crosssection2 5mm Protecttheupstreamlinewitha16Acircuitbreaker See w...

Page 22: ...pment and close the extension covers When power is applied the obstacles will go through an opening and closing cycle to determine the opening end positions of the equipment The function pictograms are blue 2 Configure the lane via the Maintenance Interface obstacle dimensions opening speed etc see specific manual 3 Perform several openings and closings using the available controls reader remote c...

Page 23: ...larm notifies users and the guard of an evacuation in progress When no presence is detected in the lane the obstacles will automatically close again and the equipment will return to the previous operating mode Most of the operations described below can be configured using the HMI Human Machine Interface see dedicated manual STATE OF OBSTACLES AT REST At rest obstacles may be in one of the followin...

Page 24: ...ing direction PASSAGE AUTHORIZATIONS The passage authorization signal must be sent to an Input of circuit board AS1612 Ch 8 4 When an authorization signal is received 2 configurable timers start corresponding to the time allowed for the user to enter and pass through the lane after which the obstacles close Successive passage authorizations are stored for each direction and authorize the correspon...

Page 25: ...he operating mode VIOLATIONS A violation is an unauthorized movement in the lane Intrusion if the user does not pass through the obstacles Fraud if the user passes through the obstacles For each direction of passage violations are defined as described below When a violation is detected the obstacle closes slowly the buzzer sounds the pictograms blink red in the part of the lane where the violation...

Page 26: ...perates independently in the 2 directions of passage Off Lane powered off Blue Lane initializing White Lane in Controlled mode waiting for a request for passage authorization Flashing green Access to lane authorized in the direction shown Lane in Evacuation mode Green User must pass the obstacles before losing the passage authorization Lane in Free mode Red Passage Prohibited Passage under way in ...

Page 27: ...ation to the cell masking sequence Each lane is divided into different detection zones The cells located on either side of the obstacles define a security zone with a configurable length This zone ensures the safety of passengers by prohibiting the opening or closing of the obstacles when a passenger comes too close to them regardless of whether the user is authorized or not By extending the secur...

Page 28: ...mm but thanks to the virtual beams created by the cross beams this distance is reduced to 23 mm Cross beam principle This high cell density allows the use of a detection algorithm called a tracking algorithm which predicts the position of the user and is able to detect objects spaces greater than 23 mm which is very small compared to commercially available networks of cells This algorithm manages ...

Page 29: ...ohibited passages For wide lanes type PRM FL 970 the maintenance interface allows the obstacles to be configured so that they open partially as opposed to fully during standard operation In this case when a person validates their badge when entering a PRM lane anti fraud detection is activated and the gate opens to leave only a passage of 600 mm instead of 900 mm in order to reduce fraud The PRM l...

Page 30: ...RANSMISSION OF MOTION Each mobile obstacle is controlled by its own geared motor The motion of the geared motor 1 is directly transmitted to the mobile obstacle 5 by the main transmission shaft 4 The shaft is held in vertical position by a fixed bearing 3 in the upper part of the mechanical frame To prevent manual opening of the obstacles a brake 2 is coupled to the geared motor If someone attempt...

Page 31: ... 7 Chapters 3 5 1 3 5 2 3 5 3 that cancel each other completely along the unit in the open position leaving the lane completely free To exclude any hazards for the user the mobile obstacles are made of safety glass with rounded edges no sharp edges The torque applied during closing is less than prescribed by the applicable safety standards so that the obstacle can be stopped by the user without an...

Page 32: ...warnings in chapter 1 The ground wires must interconnect all moving metallic parts not bolted to the frame Special attention should be paid during disassembly of these elements so as not to damage the wires It is imperative to reconnect them during reassembly RECOMMENDED TORQUE Recommended torque for tightening screws and nuts unless otherwise specified Type of screw Torque Nm Type of screw Torque...

Page 33: ...he project to which it refers and from communicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice FirstLane MT EN p 33 48 SWITCHING THE EQUIPMENT ON OFF Switching off Open the extension cover as described in the preceding paragraph and push down the main switch The brakes are unlocked and the obstacles released Switching on Push up...

Page 34: ...ictograms flash red during start up of the CPU This is followed by an initialization phase during which the pictograms turn blue and the obstacles move into their end positions When the equipment is operational the pictograms indicate the operating mode defined by the direction of passage REMOVING THE TOP COVER After powering up the equipment in accordance with Ch 0 remove the 4 screws washers hol...

Page 35: ...ne MT EN p 35 48 Tilt the panel towards you and pull it upwards to remove it completely REMOVING THE MOBILE OBSTACLE To replace an obstacle you must first open the extension Ch 7 2 and disconnect the power supply of the gate Ch 7 4 For aesthetic reasons the fastening screws of the glass clamps that hold the mobile obstacle on the transmission shaft are located on the side While holding the obstacl...

Page 36: ... by the sea in an industrial environment etc Use of antistatic gloves or bracelets ElectroStatic Discharge is essential when handling electronic printed circuit boards at the risk of the warranty being voided every 3 months or 300 000 cycles every 6 months or 600 000 cycles Operations 1 Switch to the Maintenance mode via the Maintenance Interface 2 Clean the exterior housing with a cloth moistened...

Page 37: ...rds o Screws fastening the end stops o Screws fastening the mechanism to the frame 8 Check the condition of the end stops Ch 3 6 20 and replace if necessary 9 Check the condition of the wiring and the electrical connections 10 Power up the lane Ch 0 Applying power will cause the obstacles to move For the following operations handle elements under power with adequate insulating protection 11 Check ...

Page 38: ... bus switch Wiring diagrams ADJUSTING THE END POSITIONS OF THE MOBILE OBSTACLE Adjustment of the end positions is done by initializing these positions via the Maintenance Interface To perform this adjustment refer to the dedicated manual MALFUNCTIONS AND REMEDIES This product has been designed so that a self test can be carried out The result of this self test is visible in the States page of the ...

Page 39: ...en agreement Document subject to change without notice FirstLane MT EN p 39 48 ASSIGNMENT OF CIRCUIT BOARD COMPONENTS DIRAS TRANSMITTER CIRCUIT BOARD AS1142 LDx transmitter cell SW1 address of the circuit board in the CAN network see wiring diagrams SW2 end of CAN bus see wiring diagrams DIRAS RECEIVER CIRCUIT BOARD AS1143 ICx receiver cell the Receiver side of the cell is used during the circuit ...

Page 40: ...thernet100 Mbps RJ45 link CN14 Ethernet100 Mbps RJ45 link CN16 USB 2 0 host LD1 Voltage present indicator light Green LD2 EMMC memory access Yellow LD3 User LED Green LD4 CPU activity heartbeat indicator light Red LD5 CAN 0 bus node status indicator light Yellow LD6 CAN 1 bus node status indicator light Yellow LD7 Incorrect battery position indicator light Red S1 CPU Reset S2 Program Restart S3 Sh...

Page 41: ...48 CUSTOMER INPUT OUTPUT CIRCUIT BOARD AS1612 BZ1 buzzer with adjustable volume and tone via the Maintenance Interface CN1 CPU Interface CN2 24 VDC 1 24 VDC 2 GND CN3 24 VDC 1 GND 2 Not used 3 24 VDC CN4 Customer Relay Connector 1 NO relay 1 2 NO relay 2 3 NO relay 3 4 NO relay 4 5 NO relay 5 6 COM relay 1 7 COM relay 2 8 COM relay 3 9 COM relay 4 10 COM relay 5 CN5 Customer Input Connector 1 24 V...

Page 42: ...thout notice FirstLane MT EN p 42 48 LD1 5 V activity indicator light LD 2 Relay 1 activity indicator light LD 3 Relay 2 activity indicator light LD 4 Relay 3 activity indicator light LD 5 Relay 4 activity indicator light LD 6 Relay 5 activity indicator light LD 7 Input 1 activity indicator light LD 8 Input 2 activity indicator light LD 9 Input 3 activity indicator light LD 10 Input 4 activity ind...

Page 43: ... project to which it refers and from communicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice FirstLane MT EN p 43 48 MOTOR CONTROL CIRCUIT BOARD AS1613 CN10 CN1 CN2 CN3 CN5 AS1613R02 CN4 CN11 CN6_PROG RST CAN LD3 3 3 V 5 V LD1 LD2 LD15 PICTO LD14 LD13 LD12 W B G R FAULT DI2_BLDC OUT2 OUT1 DI1_BLDC LD10 LD11 LD7 LD5 LD8 LD9 LD6 L...

Page 44: ... Phase A 3 CAN 1 IN 1 4 GND 2 IN 2 CN11 Pictogram 3 24 VDC 0 75 A 1 Red CN4 Local CAN Bus CPU 2 Green 1 24 VDC CN8 Digital Outputs 3 Blue 2 GND 1 OUT 1 4 White 3 CAN 2 GND 5 GND 4 CAN 3 OUT 2 5 GND 4 GND 6 24 VDC Reserved for factory programming by Automatic Systems LD 1 3 3 VDC indicator light LD2 5 VDC indicator light LD3 Activity indicator light Watchdog LD4 CAN activity indicator light LD 5 Di...

Page 45: ... to which it refers and from communicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice FirstLane MT EN p 45 48 CAN ADDRESSES OF THE DIFFERENT CONTROL BOARDS LHM AS1613 00000111 RHM AS1613 10000111 E2 AS1142 10010101 SW2 OFF E3 AS1142 01010101 SW2 ON E1 AS1142 00010101 SW2 OFF R2 AS1143 10010001 SW2 OFF R1 AS1143 00010001 SW2 OFF R...

Page 46: ...t shall refrain from using it for any purpose other than the use of the products or the execution of the project to which it refers and from communicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice FirstLane MT EN p 46 48 CONFORMITY CERTIFICATE ...

Page 47: ... using it for any purpose other than the use of the products or the execution of the project to which it refers and from communicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice FirstLane MT EN p 47 48 ANNEXE S Wiring diagrams these can be found inside the product ...

Page 48: ... Tel 32 70 22 44 66 Fax 32 10 86 22 90 E mail helpdesk fr automatic systems com Belgium Flanders Tel 32 70 22 44 66 Fax 32 3 88 700 76 E mail dnv be automatic systems com Canada Tel 1 450 659 0737 Fax 1 450 659 0966 E mail helpdesk nam automatic systems com China Tel 86 512 5383 0561 E mail helpdesk cn automatic systems com Germany Tel 49 2303 943295 E mail helpdesk de automatic systems com France...

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