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Model 400 Feeder - Trouble Shooting

SYMPTOMS

REMEDIES

Definition of Pump Cycle

1 -  (From the time the pump shuts off until the time the pump turns on). The amount of water 

dispensed is depended on the size and differential pressure of the pressure tank. The 

Model 400 feeder dispenses the same amount of chemical for each pump cycle regard-

less of pressure tank size or differential pressure settings.

Lid is hard or impossible to remove 

(No. 4)

1 - Line pressure has not been relieved.
2 -  Unit was not previously cleaned when re-filled and inside tube is plugged (No. 8). The unit 

is under pressure. Be extremely careful when removing a lid under; pressure. It can blow 

off with extreme force.

Low pressure or low water flow 

after carbon tank.

1 - Carbon fouled and needs back washing or replaced

Tube (No. 8) appears warped or 

melted.

1 -  Do not mix different types or brands of chlorine. Make sure no oil or petroleum products 

mix with the· chlorine.

Chlorine smell after carbon,  

   and/or 

Unit appears to be using chemical 

too fast.

1 -  No carbon or carbon tank is internally bypassing or carbon is fouled with oxidized iron
2 - Pressure tank is water logged or pressure is low or high in the air bag
3 -  Improper 

Model 400 feeder adjustment or adjustment holes are plugged and need clean-

ing. Tube (No. 8).

4 -  Improper pressure switch adjustments. There should be a minimum differential pressure 

of 20 PSI.

5 -  The chart for chlorine output is for a 42 gallon pressure tank. If using a smaller tank such 

as  a 20 gallon tank, cut the chlorine output by one half. The 

Model 400 feeder will output 

the same amount of chemical for each pump cycle and a smaller tank is delivering less 

water on each pump cycle increasing the chemical concentration.

High odor. 

   and/or 

Unit appears not to be dispensing 

the proper amount of chemical.

1 - Unit needs chlorine or it is over filled. (Max. 3/4 full)
2 -  Wrong Chlorine. Only calcium hypochlorite tablets will dispense high amounts of chlorine. 

Stabilized chlorine is not approved by the FDA for potable water.

3 -  Pump continues to run and not cycling on and off due to large volume of water flow or 

pump is too small for demand. No chemical will dispense when the pump is running.

4 -  Pressure was released from the unit and fluid was not removed from the unit before re-

pressurizing the unit.

5 - Carbon tank internally bypassing.

Low or occasional odor. 

   and/or 

Unit appears not to be dispensing 

the proper amount of chemical

1 - All of the above for high odor.
2 -  Extra high odor. Unit needs to be adjusted for a greater chlorine output.
3 -  The chart for chlorine output is for a 42 gal. pressure tank. If using an 82 gal. tank, double 

the chlorine output from the 

Model 400 feeder. The Model 400 feeder will output the 

same amount of chemical for each pump cycle and a larger tank is delivering more water 

on each pump cycle-and decreasing the concentration.

4 - Wrong amount of carbon, one cube minimum.

Odor only in the hot water.

1 -  Magnesium anode rod in the hot water tank. Remove the rod. 

Check: Technical Paper 26-62 Water Conditioning Foundation 1201 Wausegan Road, 

Glenview, Illinois

Part # MODEL 400 FEEDER MANUAL

Summary of Contents for 400

Page 1: ...Installation Operation Information Non Electric Dry Chlorine Pellet Feeder Model 400 Automated Pure Water ...

Page 2: ...ICE OF THE MODEL 400 FEEDER FOR ANY LOSS DAMAGE OR INJURY TO PERSON OR PROPERTY INCLUDING ANY SUCH LOSS DAMAGE OR INJURY ATTRIBUTABLE TO MANUFACTURER S NEGLIGENCE OR FAULT AND INCLUDING ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES from a the design manufacture sale delivery installation repair operation or use of the Model 400 feeder or any part thereof b any actual or alleged failure or defect in the ...

Page 3: ...ter logged pressure tank or air pressure is low or high in the air bag The Model 400 feeder will dispense the same amount of chemical for each cycle of the pump from maximum to minimum pressure When used on a constant pressure and flow it is neces sary to replace the valve No 11 Replace it with the optional adjustable valve No 20 It may be necessary to install the optional screen filters No 19 in ...

Page 4: ...e the fluid if needed The chemical solution out is controlled with the optional rate of feed valve in a constant pressure system To oxidize one PPM of Hydrogen Sulfide H2S it takes 2 2 PPM of Chlorine Cl2 To oxidize 1 PPM of Iron Fe it takes 64 PPM of Cl2 Example If you have 4 PPM of Fe and 1 PPM of H2S look on the vertical portion of the graph labeled PPM and start at 4 and move horizontal to the...

Page 5: ... 12 13 14 15 Approximate Model 400 Feeder Cl2 Concentration Per Pump Cycle for a 42 Gallon Pressure Tank 1 2 PPM A 3 5 PPM 2 8 PPM B 13 PPM 3 30 PPM C 40 PPM OFF 60 PPM If Using an 82 Gallon Pressure Tank Divide the PPM By 2 If Using a 20 Gallon Pressure Tank Multiply the PPM By 2 CHLORINE Cl2 PPM I R O N F e x 6 4 C l 2 HYDROGEN SULFIDE H2S x 2 2 Cl2 ...

Page 6: ...umber or letter directly under it as per figure 1 The hole in the tube should show in the center of the hole in the cap Hole Settings in Parts Per Million CBA 3 2 1 UNIT MUST BE INSTALLED AFTER THE PRESSURE TANK CAUTION When Draining Chlorine Chlorine Can Bleach Clothing May Burn Eyes Skin PVC BALL VALVE DRAIN VALVE TO RELIEVE PRESSURE AND DRAIN UNIT 400 FEEDER PVC BALL VALVE U S PATENT NOS 5 053 ...

Page 7: ...ot add water to the unit or operation will be inhibited It may take a few pump cycles before chlorine is dispensed 6 Replace top No 4 and close drain valve 7 Tum on water NOTES If unit is opened after pressurization it is neces sary to drain fluid to the bottom of cap No 7 before repressurizing or operation will be inhib ited If unit is used for odor removal do not refill until odor returns to min...

Page 8: ... a smaller tank such as a 20 gallon tank cut the chlorine output by one half The Model 400 feeder will output the same amount of chemical for each pump cycle and a smaller tank is delivering less water on each pump cycle increasing the chemical concentration High odor and or Unit appears not to be dispensing the proper amount of chemical 1 Unit needs chlorine or it is over filled Max 3 4 full 2 Wr...

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