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12

Procedure for enlarging 
the pilot bore of 'E' type 

output drive sockets used 

in actuators

Dismantle the Drive socket by loosening draw bolt part  Enlarge the pilot bore to required 
size.
Enlarge bore length of the drive socket shall not exceed the length L* as indicated in the 
table. Key way position should be in line with the relief hole provided in the drive socket. 
The hole is provided to do the keyway slotting on slotting machine.

Actuator 

Model 

Pilot bore 

Dia (D) 

Max bore 

Dia 

Max bore 

Dia 

AI12 

10 

32 

67 

 

Weather proof actuators with 3.XMP-SIL & 
Data logging

Summary of Contents for SA3-SA100

Page 1: ...Weather proof actuators with 3 XMP SIL Data logging SA3 SA100 SAR3 SAR100 Manual Operations Instructions...

Page 2: ...VIEW option of program mode 4 1 2 EDIT mode parameters 4 1 3 Remote settings 4 1 4 Relay settings 4 1 5 Intermediate position setting 4 2 Diagnostic mode 4 3 Calibration mode 4 3 1 Limit open calibra...

Page 3: ...s which have major in uence on the correct operation Non observance of these notes may lead to consequential damage This pictograph means Warning Warning marks activities or procedures which if not ca...

Page 4: ...ditionally If operated seldom perform a test run about every 6 months This ensures that the actuator is always ready to operate The version of actuators discussed in this manual have an option for Par...

Page 5: ...ge the e pac without checking the rating TOLR Improper sealing of cable glands resulting in water entry at site will inadvertently damage all the electronic cards Do not operate the actuator in manual...

Page 6: ...and not to the actuator and use eye bolt as per table 1 Transport to the place of installation till last destination Avoid packages from exposing to open atmosphere during transit Protect against rain...

Page 7: ...rection on enabling ESD as a default setting One needs to enable ESD and set its behavior in Program Mode for it to function An ESD via MODBUS option is also available that needs to be enabled in Prog...

Page 8: ...or in remote 4 wire mode of operation even when in 4 20mA or MODBUS mode of Operation Remote local stop This option is also software con gurable and can be enabled in Program Mode The actuator should...

Page 9: ...TC is powered by a Super Capacitor when the power is off which is another added feature of this module The Super Capacitor takes about 2 hours to charge and can supply power up to 20 days to the RTC P...

Page 10: ...to 480VAC Frequency Range 47 5Hz to 63Hz NOTE The features supported by your actuator is with respect to the wiring diagram WDP provided with it Please remember that it might not have all the feature...

Page 11: ...ounting faces of output drive and valve Apply small quantity of grease to stem of valve Assemble the output drive to valve stem by slowly rotating the stem nut by suitable tool to engage the claws of...

Page 12: ...d size Enlarge bore length of the drive socket shall not exceed the length L as indicated in the table Key way position should be in line with the relief hole provided in the drive socket The hole is...

Page 13: ...avigation feature is added for LCD screens If a particular screen number is entered then the screen navigates to the respective display screen On power up the screen is as indicated below The basic LC...

Page 14: ...n OPEN direction If LED is continuously ON then actuator is fully OPENED If LED is OFF then actuator is in Mid Travel AMBER If LED is blinking then actuator is running in CLOSE direction If LED is con...

Page 15: ...VIEW can be used to see the already set settings This section describes about the modes available for selection in this module The options are MODE 1 Program mode MODE 2 Calibration mode MODE 3 Diagn...

Page 16: ...one can choose to con gure settings as per customer requirement The three sub categories are General settings Remote settings and Relay settings The owcharts to choose EDIT VIEW and any one subcatego...

Page 17: ...using the OPEN key for navigating up side CLOSE key is for navigating down and STOP key is for selecting the parameter in ACTUATOR CONTROLS of PROGRAM MODE for 3 XMP Non Intrusive SIL with Bluetooth...

Page 18: ...18 Weather proof actuators with 3 XMP SIL Data logging...

Page 19: ...19 Weather proof actuators with 3 XMP SIL Data logging...

Page 20: ...20 Weather proof actuators with 3 XMP SIL Data logging...

Page 21: ...21 Weather proof actuators with 3 XMP SIL Data logging...

Page 22: ...22 Weather proof actuators with 3 XMP SIL Data logging...

Page 23: ...23 Weather proof actuators with 3 XMP SIL Data logging...

Page 24: ...tion of remote inching non inching II 2 wire remote operation One of the following option will be available with the default factory setting 2 wire pro bus DP 4 wire 4 wire negative switching The owch...

Page 25: ...25 Weather proof actuators with 3 XMP SIL Data logging...

Page 26: ...rque Trip 5 Close Torque Trip 6 Jammed Valve 7 Thermal Switch Trip Note The default con gurations for Optional relay are TOLR Trip There are about 25 features conditions available as shown below which...

Page 27: ...d 20 24V DC Fail 21 Space Heater Fail 22 Running Open 23 Running Close 24 Remote Sel SW EN 25 PVST Fail 26 Intermediate Pos 27 4 20mA Signal Fail Note that the Additional Optional Relays and Additiona...

Page 28: ...28 Weather proof actuators with 3 XMP SIL Data logging...

Page 29: ...te valve position After entering Intermediate Pos from other options you can select the position from 1 to 99 and press stop to save Any of the relays can be con gured to show this position The relay...

Page 30: ...TOP keys together approximately 3 seconds Step 3 Press the STOP key on the display of Diagnostic Mode as shown below From Diagnostic mode you can get the following values The software version installe...

Page 31: ...31 Weather proof actuators with 3 XMP SIL Data logging...

Page 32: ...F position Step 2 Press STOP keys approximately 3 seconds Step 3 Put suitable password to go further Step 4 Select Device Calibration as shown in the below screen The below owchart depicts how to ente...

Page 33: ...STOP button to stop the actuator before reaching end travel c Engage Manual operation Turn the hand wheel until valve is completely Opened d Con rm the calibration by giving yes by pressing OPEN key...

Page 34: ...STOP button to stop the actuator before reaching end travel c Engage Manual operation Turn the hand wheel until valve is completely Closed d Con rm the calibration by giving yes by pressing OPEN key...

Page 35: ...able only for the same potential 2 Remove cover at switch compartment g 4 Check whether limit switch has tripped g 5 Valve completely closed WSR tripped Valve completely opened WOL tripped 3 Engage ma...

Page 36: ...16 continue turning handwheel to the nal position and check whether the remaining travel corresponds to the over run If not reset to suit See point 14 13 Operate actuator manually to OPEN position g...

Page 37: ...he mark on the show glass Operate valve into fully OPEN position and adjust dial marked OPEN till the arrow mark is in alignment with the mark on the cover Note The dial CLOSED must be held in positio...

Page 38: ...tches and test the motorized valve Special care should be taken when commissioning Wrong connection or faulty control wiring may result in damage to the motorized valve In case the actuators will not...

Page 39: ...39 7 Disposal and recycling 5 Annexure Wiring Diagrams for SIL with Pro bus DP Wiring Diagrams for SIL without Pro bus DP SIL certi cate Weather proof actuators with 3 XMP SIL Data logging...

Page 40: ...40 7 Disposal and recycling Wiring Diagram for SIL with Pro bus DP Weather proof actuators with 3 XMP SIL Data logging...

Page 41: ...41 Wiring Diagram for SIL with Pro bus DP Weather proof actuators with 3 XMP SIL Data logging...

Page 42: ...42 Wiring Diagram for SIL without Pro bus DP Weather proof actuators with 3 XMP SIL Data logging...

Page 43: ...43 Wiring Diagram for SIL without Pro bus DP Weather proof actuators with 3 XMP SIL Data logging...

Page 44: ...44 SIL Certi cate Weather proof actuators with 3 XMP SIL Data logging...

Page 45: ...The guidelines to be followed are Please collect greases and oils during disassembly As these substances are hazardous to the environment please make sure not to release them into water Ensure sound d...

Page 46: ...46 Weather proof actuators with 3 XMP SIL Data logging...

Page 47: ...47 Weather proof actuators with 3 XMP SIL Data logging...

Page 48: ...DABAD 91 9662660886 Noida 1310 Tower A Corenthum Complex Sector 62 Noida 201 301 Ph 0120 4272851 54 E mail VeereshS auma co in Pune 405 Supreme Headquarters Premises Co Op Society Ltd Sr No 36 2 Baner...

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