ATS US-2000 V5 Service Manual Download Page 1

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FELINS.COM

ATS US-2000 WITH V5

Service Manual

Felins’ US-based banding professionals provide full service
and support for ATS banding systems.

PARTS & SERVICE INQUIRIES:

(800) 336-3220
[email protected]
Milwaukee, WI

Summary of Contents for US-2000 V5

Page 1: ...NS COM ATS US 2000 WITH V5 Service Manual Felins US based banding professionals provide full service and support for ATS banding systems PARTS SERVICE INQUIRIES 800 336 3220 sales felins com Milwaukee...

Page 2: ...Dokument Serviceanleitung_US2000V5_EN_V0 0 docx Issued 22 02 2016 Author Philipp Meyer SERVICE MANUAL US 2000 V5...

Page 3: ...ting the sonotrode slide 9 2 5 Sonotrode and generator 9 2 5 1 Removing the sonotrode 10 2 5 2 Mounting the new sonotrode 10 2 5 3 Adjusting the generator 11 2 6 Cutter 12 2 6 1 Replacing the cutter 1...

Page 4: ...000 g g Serviceanleitung_US2000V5_EN_V0 0 docx Page 3 of 23 Table of Contents 3 Machine Sensors 19 3 1 1 Photo Sensors 19 3 1 2 Tape End Sensor 20 3 1 3 0 Point Sensor 20 3 1 5 S7 S8 Sensors 20 4 Prin...

Page 5: ...nterval refers to single shift operation in a normal environment 1 1 Monthly maintenance Procedure 1 Fold down the front planel 2 Remove product guides 3 Remove rear table 4 Clean machine using compre...

Page 6: ...rotary encoder C 6 Carefully pull the left feed track cover D forward 7 Carry out the cleaning Band drive roll aluminum E rubber feed roller F feed track and feed track covers 8 Assemble in reverse or...

Page 7: ...an 3 Loosen up the lock nut on the set screw on the right side of the aggregate 4 Turn the set screw counter clockwise until it does not touch the excentric shaft anymore 5 Turn the set screw clockwis...

Page 8: ...elding the play of the anvil should be kept at a minimum when it is in the front position 1 To check the play the anvil must be in the front position and not clamped infeed position of the servicemode...

Page 9: ...ed shims ATS Order No BN1976 6x12x0 5 BN1976 6x12x0 2 4 Make sure you add or remove the same amount of shims on the left and the right guide 5 Mount the guides with all 4 screws but do not tighten the...

Page 10: ...de slide the cam follower and cutter 2 Place the sonotrode slide back in the unit 3 Slide in the left sonotrode guide back in the unit from below 4 Push the left guide together with the sonotrode slid...

Page 11: ...ven gap between the sonotrode and the sonotrode collar 8 Tighten the three lock nuts 9 Add a new cable tie on both sonotrode wires around the bottom of the sonotrode 10 Before mounting the sonotrode s...

Page 12: ...Connect the other terminal of the ampere meter to the phase terminal of the ultrasonic generator 5 Make sure the wires are connected properly and switch on the machine Do not use other ampere meters t...

Page 13: ...e order 1 Adjust the measurement between the clamp and the Sonotrode holder to exactly 3 mm This enables the correct pressure against the anvil It also adjusts the angle of how the band enters the arc...

Page 14: ...44064 US 2000 AD 30 i 38 1 ATS 244064 US 2000 AD 50 i 38 1 ATS 244064 US 2000 AD 60 i 50 1 ATS 244164 US 2000 LD 20 i 50 1 ATS 244164 US 2000 LD 30 i 50 1 ATS 244164 US 2000 LD 50 i 50 1 ATS 244164 2...

Page 15: ...t of the friction bearing 2 If necessary replace the spur gear wheel 1 To do this first remove the retaining ring 4 3 Pay attention to the key 5 when taking off the spur gear wheel 4 To mount the new...

Page 16: ...y touches the cam but does not hold the arch open 4 Tighten both fixing screws 2 2 9 3 M3 gear ratio Machine Band width Gear ratio Replacement Part Number US 2000 AD 15 i 24 1 ATS 244066 US 2000 AD 20...

Page 17: ...in order to ensure that the band is tensioned as required 2 10 1 Removing the driving shaft 1 Remove the bandmotor 2 Remove the rubber roller release lever 3 Disconnect the brake and clutch wires from...

Page 18: ...earing housing 5 Take off the spacer bushing and the clutch gear wheel 6 Remove the spacer bushing and any other spacers shims if necessary 7 Pull the clutch plate off the shaft and remove the key 8 I...

Page 19: ...n both screws on the arch lever 3 Tighten the arch string but make sure that the top side of the arch remains closed 4 Tighten both screws on the arch lever 2 11 2 Loop Cup Adjustment Reset the machin...

Page 20: ...e does not hit any of the pins as the banding is fed around the arch Each pin has a setscrew for adjustment 3 Machine Sensors 3 1 1 Photo Sensors These are the eyes on the backside of the arch that wi...

Page 21: ...chine may also result in a Tape End fault 3 1 3 0 Point Sensor Finds the 0 point or home position of the machine The machine s 0 point is the starting point when you first turn the machine on The sens...

Page 22: ...ESET to cut the band and remove it out of the machine 2 Pushing the release lever will release the band in the channel remove the band 3 Press RESET again 4 The message Sensor S11 appears on the displ...

Page 23: ...signals Ready permanent signal Potential free normally open contact US 2000 Closed when machine is ready for operation opens as soon as there is an error band end bandjam Error Potential free normally...

Page 24: ...US 2000 DCP 2000 V V5 SERVICE MANUAL CE Fertigstellung 02 16 US 2000 g g Serviceanleitung_US2000V5_EN_V0 0 docx Page 23 of 23...