Atrump A1-3T Operation Manual Download Page 1

 

 

A Series 

CNC BED MILL 

 

 

OPERATION

 

MANUAL 

 

 

 

 

Summary of Contents for A1-3T

Page 1: ...1 A Series CNC BED MILL OPERATION MANUAL...

Page 2: ...ER 3 Installation 18 3 1 Precaution 18 3 2 Machine Unwrapped 18 3 3 Workplace Environment Factors 19 3 4 Machine Leveling 23 3 5 Power Installation 24 Chapter 4 Maintenance 25 4 1 Maintenance Schedule...

Page 3: ...ate this machine safely and correctly 3 It s very important to understand each label and machine warning label in this manual 4 About the programming please read the introduction of controller program...

Page 4: ...Moreover improper operation and maintenance of any CNC machine increases the likelihood of serious personal injury and greatly reduces the service life of this machine Your attention to this manual in...

Page 5: ...a clean and orderly workspace around machine 7 Store tools and miscellaneous parts properly Be sure there are on articles around the machine 8 Do not use compressed airs to blow chips form the machine...

Page 6: ...re unavoidable record the values prior to any adjustments for future reference 15 Do not soil scratch or remove the caution plate Should it become illegible to read or missing order another caution pl...

Page 7: ...connections before installing operating or servicing machine Be sure power supply voltage matches machine voltage Disconnect all power to the machine before installing or servicing machine Disconnect...

Page 8: ...g table to the mill head because the spindle head may shake while moving 2 When transporting the machine using a crane or forklift make sure you have a trained certified personnel operating the forkli...

Page 9: ...9 CHAPTER 2 Machine Specification 2 1 Machine Dimension...

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Page 13: ...13 2 2 The Main Parts Of Machine No Description QTY 1 Mill Head 1 2 Column 1 3 Table 1 4 Saddle 1 5 Base 1 6 Spindle 1 7 Electrical Box 1...

Page 14: ...14 2 3 Machine Travel...

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Page 18: ...d wires are not damaged during installation 7 After installation proper capacity should be checked before connection the wire to the power source 8 Removing the anti rusty oil by rags with paraffin or...

Page 19: ...urface and make sure the area is clean The minimum bearing pressure of the floor is 5000 6 The machine must be protected from electrical waves such as electric welders and an electric discharge machin...

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Page 23: ...in the middle 5 Move the saddle to the front Y axis adjust front leveling screws and then move the saddle to the back adjust the back screws Repeat this step if necessary and ensure all the travel fro...

Page 24: ...ake sure machine is unwrapped properly and remove all support blocks 2 Make sure all cables are connected correctly 3 Check all motors Spindle Motor and Servo Motor are installed 4 Make sure the volta...

Page 25: ...el in low RPM for 10 20 minutes and check if there is any unusual noise sound and situation Check lube pump and airregulator oil tank level Check automatic drain water at airregulatorunit The tank sho...

Page 26: ...e grease for fingers and pocket of tools for ATC system SIX MONTHS Replace coolant and clean up the coolant tank Check coolant is sufficient by the flowmeter on the tank Apply Mobil Vactra 2 oil on fu...

Page 27: ...oil is low add oil immediately Oil requirement ISO 68cst Mobile Vactra 2 Shell Tonna Oil 68 Exxon Febis 68 2 Oil tank and filter should be cleaned once every six months 3 When the machine uses oil les...

Page 28: ...ed to know Furthermore the exact information will be helpful if you need to call your local dealer for service Precaution Unless you are well trained electrician engineer otherwise please do not do an...

Page 29: ...out any related problems Ifany Error Message appears on the screen during operation process Pleaserecord theerrormessagecorrectly Itwillhelp engineer to solve the problems quickly In the process of t...

Page 30: ...Diagnosis 1 Press function key DIAGN in to Alarm diagnosis 2 Press Alarm from the menu that is in the bottom of screen Then it will display all alarm messages Do not disassemble machines right away Yo...

Page 31: ...the error messages correctly that showed on your control screen Some messages are quite similar but possibly refer to different machine parts Observewhen did the problems occur For example whether thi...

Page 32: ...ed more than 2 pieces Replace leveling blocks and do not exceed pieces The floor foundation is not reinforced Rebuild foundation Air regulator drain out water too often There is too much water from ai...

Page 33: ...the OD for air tube or shorten the tube length 2 Add an air reserve tank The electronic components damage frequently The area is too humid Always keep the door of electrical control box closed There...

Page 34: ...34 Mill Head Operation Instructions for 3T 5T milling head...

Page 35: ...wear on power feed worm gear 5 QUILL FEED SELECTOR This crank used to select the feed rate to be used It is shifted by pulling knob out and turning from one position to another Feed rates are stamped...

Page 36: ...nded period of use the neutral position may cause noise by allowing the clutch teeth to rub each other This can be corrected by loosening get screw and reversing the position of the detent plate 16 SP...

Page 37: ...of the purchaser to properly train and educate each machine operator And the employer has total responsibility to provide point of operation safeguarding Please place this manual near the machine and...

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