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ATLAS PLATINUM PVL12, Installation & Operation Manual

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ATLAS PLATINUM PVL12 Installation & Operation Manual Download Page 9

Packing/Transport/Storage 

9

PVL12

Packing/Transport/Storage

Only skilled personnel who are familiar with the lift and this manual shall 

be allowed to carry out packing, lifting, handling, transport and unpacking 

operations.

3.1 Packing

The packing of the lift is shown in the fi gure 1: N. 1 base unit packed in a steel 

frame, wrapped up in non-scratch material, including the accessory box, the 

power unit.

The package weight is about 2425 lbs.

If requested, optional accessories are available to satisfy each customer’s 

requirements.

Figure 1 - Packages

Summary of Contents for PVL12

Page 1: ...Replace This With Cover PDF...

Page 2: ...Revised 05 9 2019 Read this entire manual before operation begins Record below the following information which is located on the serial number data plate Serial No Model No Date of Installation...

Page 3: ...nformation 5 Product Identification 8 Packing Transport Storage 9 Lift Description 11 Technical Specification 12 Safety 17 Installation 20 Operation And Use 30 Maintenance 33 Troubleshooting 35 Part L...

Page 4: ...ing Indicates the operations which need proper care Indicates prohibition Indicates a possibility of danger for the operators BOLD TYPE Important information WARNING before operating the lift and carr...

Page 5: ...manual Only skilled technicians of AUTHORISED DEALERS or SERVICE CENTRES AUTHORISED by the manufacturer shall be allowed to carry out lifting transport assembling installation adjustment calibration...

Page 6: ...perating the lift operators must be familiar with the position and function of all controls as well as with the machine features shown in the chapter Operation and use 1 4 Warnings Unauthorized change...

Page 7: ...Declaration Of Warranty And Limitation Of Liability The manufacturer has paid proper attention to the preparation of this manual However nothing contained herein modifies or alters in any way the ter...

Page 8: ...what has been described herein 2 1 Warranty Certificate The warranty is valid for a period of 12 months starting from the date of the purchase invoice The warranty will come immediately to an end whe...

Page 9: ...fting handling transport and unpacking operations 3 1 Packing The packing of the lift is shown in the figure 1 N 1 base unit packed in a steel frame wrapped up in non scratch material including the ac...

Page 10: ...ages must be stored in a covered place out of direct sunlight and in low humidity at a temperature between 10 C and 40 C 3 4 Delivery And Check Of Packages When the lift is delivered check for possibl...

Page 11: ...h the extension 3 on each each equipped with a carriage 4 and a pair of lifting arms 5 with the adaptor 6 anchored to the ground by means of the column base The overhead beam 7 is equipped with the an...

Page 12: ...temperature 5 C 40 C Average weight of package 2425 lbs 1100kg 5 2 Electric Motor Voltage 208V 240V 50Hz 60Hz 1Ph Power 3HP N Poles 2 Speed 3450 rpm Motor enclosure type B14 Insulation class IP 54 Mot...

Page 13: ...Technical Specification 13 PVL12 Figure 3 Layout...

Page 14: ...rules HM class The oil with features similar to those shown in the table is recommended Test standards Features Value ASTM D 1298 Density 20 C 0 8 kg l ASTM D 445 Viscosity 40 C 32 cSt ASTM D 445 Vis...

Page 15: ...cification 15 PVL12 Figure 5 Hydraulic Plan 1 Oil filter 6 Hydraulic cylinder 2 Gear pump 7 Manual lowering valve 3 Motor 8 Flow restrictor 4 Non return valve 9 Startup valve 5 Pressure overload valve...

Page 16: ...Technical Specification 16 PVL12 Figure 6 Electrical Diagram 220V 50Hz 60Hz 1Ph...

Page 17: ...m the operator s control site in this safety area Operator s presence under the vehicle during working is only admitted when the vehicle is lifted and the safety lock is engaged Never use the lift whe...

Page 18: ...e manufacturer to a proper pressure DO NOT try to adjust it to overrun the rated lifting capacity Mechanical safeties built in each carriage with automatic engagement for lifting safety It is strictly...

Page 19: ...Safety 19 PVL12 Figure 7 Safety Signs...

Page 20: ...ium Crescent Wrench Tape Measure 7 2 Checking For Room Suitability The lift has been designed to be used in covered and sheltered places free of overhead obstructions The place of installation must no...

Page 21: ...slope may be compensated for by proper shimming Any major slope change will affect the level lifting performance If a floor is of questionable slope considering to pour the new concrete slab 7 5 Site...

Page 22: ...t the base plate Be sure that if shimming is required that enough threads are left exposed If shimming is required insert the shims as necessary under the base plate so that when the anchor bolts are...

Page 23: ...e columns Use a lifting device to raise the assembled beam and install it to the column extensions as shown The beam has the hook on each end to aid the installation Tighten all screws and nuts for co...

Page 24: ...the equalizer cables Carriages must be equal height from the floor before proceeding With the carriages in equal height route the equalizer cables as shown Make sure the cables in the place on the pul...

Page 25: ...uide over the bracket at the top of the offside column over and down the bracket on the power side column and through the latch on the lock release on this side Tighten the cable adjusting nuts after...

Page 26: ...sure not to over tighten the hose fittings so as to result in oil leakage Clean the hoses and fittings Inspect all threads for damage and make sure that all hose fittings are in good condition Route t...

Page 27: ...electric cable for the overhead switch make sure to keep it clear of any moving parts and go through hose guides retainers on the power side column and in center of overhead beam Make sure the lift i...

Page 28: ...iage allowing the arm pin to fit easier 7 17 Check Before Start Up 7 17 1 General Checks Make sure that the columns are plumb Make sure the lift anchored to the ground and all anchor bolts tightened M...

Page 29: ...in the tank refill if needed Raise the lift to the full height and keep the motor running for 5 seconds and check all hoses connections to make sure no leakage Tighten the connections or reseal if ne...

Page 30: ...arms Always ensure that the mechanical locks are engaged before any attempt is made to work on or near the vehicle Always lift a vehicle on the lifting pads NEVER leave the lift in an elevated positi...

Page 31: ...nder its weight and the load lifted until the lever is released Lift operation can be summarized into four steps 8 2 Vehicle positioning Positioning the vehicle between columns Adjust lift arms so tha...

Page 32: ...ushing the lifting button to clear off the mechanical locks Release the locks manually Lower the lift by pressing the lowering lever Before removing vehicle from the lift area position the lift arms t...

Page 33: ...failures such as too much noise overheating oil blow by etc refer to documents supplied by the manufacture or dealer to carry out maintenance Before carrying out any maintenance or repair on the lift...

Page 34: ...er cable tension adjust if necessary Check safety cable adjust it if necessary Check all arm pivot pins Make sure they are properly secured Check all lifting pads replace if necessary Lubricant column...

Page 35: ...ome hydraulic oil The UP button is faulty Check UP button and connection for proper operation Replace if needed The lowering valve does not close Check and clean if dirty or replace if faulty The suct...

Page 36: ...lift does not lower smoothly Presence of air in the hydraulic system Bleed the hydraulic system Lubrication of sliders is not enough Grease Sliders are damaged Replace If the problems remain unsolved...

Page 37: ...gure 18 General Part List General Part List Item Part number Description Qty 1 Z23G101000 Power side column 1 2 Z23G102000 Off side column 1 3 Z23G201000 Carriage assembly 2 4 Z23G410000 Overhead beam...

Page 38: ...sion H 114 4 20 0204032 Nut M16 4 21 0205013 Washer D 12 48 22 0205006 Washer D 6 8 23 Z23G600102 Pad extension H 216 4 24 Z23AY10000 Hydraulic cylinder unit 2 25 0201148 Screw M12X40 16 26 Z23G150102...

Page 39: ...Assembly Item Part number Description Qty 1 Z23G110100 Pulley shaft 1 2 Z23G110201 Cable pulley 1 3 Z23G111000 Column weldment 1 4 Z23G122100 Latch cover 1 5 Z23G140101 Lock latch 1 6 Z23G140200 Latch...

Page 40: ...er 1 11 Z23A110200 Cam plate 1 12 0201174 Screw M8X25 1 13 0204024 Nut M6 1 14 0213052 Elastic pin 6X40 1 15 0210007 Bush 2518 SF 1 1 16 0201025 Screw M8X16 1 17 0205008 Washer D 8 1 18 0208006 Lockin...

Page 41: ...f Side Column Assembly Off Side Column Assembly Item Part number Description Qty 1 Z23G110100 Pulley shaft 1 2 Z23G110201 Cable pulley 1 3 Z23G111000 Column weldment 2 4 Z23G122200 Latch cover 1 5 Z23...

Page 42: ...1174 Screw M8X25 1 14 0204024 Nut M6 1 15 0213052 Elastic pin 6X40 1 16 0210007 Bush 2518 SF 1 1 17 0201025 Screw M8X16 1 18 0205008 Washer D 8 1 19 0208006 Locking washer D 8 1 20 0209028 Screw M10X1...

Page 43: ...And Hydraulic Cylinder Unit Carriage Assembly And Hydraulic Cylinder Unit Item Part number Description Qty 1 Z23G210100 Carriage weldment 1 2 Z23G221101 Slider 8 3 Z23G231100 Arm lock release pin 2 4...

Page 44: ...9 0206036 Screw M6X8 4 10 Z23AY12000 Cylinder liner 1 11 Z23AY11002 Cylinder shaft 1 12 Z23AY18001 Cylinder guiding cover 1 13 0212036 Seeger D 48 1 14 0305042 Spacer 44X9 5X3 1 15 0310033 Seal 48X60X...

Page 45: ...me 1 2 Z23G322000 Short arm middle extension 1 3 Z23G323000 Short arm outer extension 1 4 Z23A310001 Anti rotating gear 1 5 0201050 Screw M10X35 3 6 0201023 Screw M8X12 2 7 0211030 Toothed washer D 8...

Page 46: ...ldment 1 5 0208006 Locking washer D 8 4 6 0205008 Washer D 8 4 7 Z23G410004 Spacer 4 8 0201025 Screw M8X16 4 9 0203008 Nut M8 4 10 SP 1430 14 Overhead switch 1 11 0201020 Screw M8X55 1 12 0206032 Scre...

Page 47: ...2 20 SYJ30 17 02M1 Bar bracket 2 21 0208005 Locking washer D 6 8 22 Z23G413000 Restric shelf 2 23 0205006 Washer D 6 8 24 XSZ 1 02 11 Cable pulley 4 25 0210007 Bush 2518 SF 1 4 26 Z23G412000 Beam B we...

Page 48: ...Part List 48 PVL12 Figure 24 Hydraulic Line...

Page 49: ...Qty 1 0303026 Tee fitting 1 4 1 2 ZZ11070 Hydraulic hose 3 8 L 11070 1 3 BZ JT 016 Cylinder union 2 4 6240TJ Y 2 Restrictor 2 5 6240TJ Y 3 Spring 2 6 0313001 Washer 1 4 2 7 0303002 90 fitting 1 4 2 8...

Page 50: ...mp Suction Filter Tank Manual operated 3500PSI 100PSI Pre set 208 230V 1PH 50 60HZ 2930 3520rpm 2 0HP METrecognized UL201 CSAC22 2NO 68 2 1cc r 2gpm Z1 4 100 mesh M20x1 5 3 6 gallon Usable OPAQUE Plas...

Page 51: ...ction caused by improper handling installation abuse misuse negligence carelessness of operation or normal wear and tear In addition this warranty does not cover equipment when repairs or alterations...

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