ATI Technologies QC-11, Manual, Page: 3 / 72

Manual, Robotic Tool Changer, QC-5 through QC-27
Document #9610-20-2254-09
Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 USA • Tel: 919.772.0115 • Fax: 919.772.8259 •
www.ati-ia.com
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Table of Contents
Foreword .......................................................................................................................................... 2
1. Safety ......................................................................................................................................... 7
1.1 Explanation of Notifications
......................................................................................................... 7
1.2 General Safety Guidelines ............................................................................................................ 7
1.3 Safety Precautions ........................................................................................................................ 8
2. Product Overview ..................................................................................................................... 9
2.1 Master Plate Assembly ............................................................................................................... 11
2.2 Tool Plate Assembly .................................................................................................................... 11
2.3 Master Plate/Tool Plate Locking Mechanism ............................................................................ 12
2.4 Optional Sensor Interface Plate (SIP) ........................................................................................ 12
2.5 Optional Modules ........................................................................................................................ 13
3. Installation .............................................................................................................................. 13
3.1 Robot Interface Plates ................................................................................................................ 15
3.2 Master Plate Installation ............................................................................................................. 16
3.3 Master Plate Removal ................................................................................................................. 18
3.4 Tool Interface Plate ..................................................................................................................... 19
3.5 Tool Plate Installation ................................................................................................................. 20
3.6 Tool Plate Removal ..................................................................................................................... 20
3.7 Optional Module Installation ...................................................................................................... 21
3.7.1 QC-5 and QC-11 Simple Electrical Module Installation .................................................... 21
3.7.2 QC-5 and QC-11 Simple Electrical Module Removal ....................................................... 21
3.7.3 QC-5 and QC-11 Master Electrical Module Installation .................................................... 22
3.7.4 QC-5 and QC-11 Master Electrical Module Removal ....................................................... 22
3.7.5 QC-5 and QC-11 Tool Electrical Module Installation ........................................................ 23
3.7.6 QC-5 and QC-11 Tool Electrical Module Removal ........................................................... 23
3.7.7 QC-20, QC-21, and QC-27 Flat A Optional K Series Module Installation ......................... 24
3.7.8 QC-20, QC-21, and QC-27 Flat A Optional K Series Module Removal ............................ 24
3.7.9 QC-21 Flat B Optional Module Installation ....................................................................... 25
3.7.10 QC-21 Flat B Optional Module Removal .......................................................................... 26
3.8 Installing an Optional SIP ........................................................................................................... 26
3.8.1 QC-11 SIP Assembly Installation ...................................................................................... 26
3.8.2 QC-20 and QC-21 SIP Assembly Installation ................................................................... 29
3.9 Lock and Unlock Pneumatic and Valve Requirements ............................................................ 33
3.10 Electrical Connections ................................................................................................................ 34
3.10.1 PNP Type Lock and Unlock Sensors ................................................................................ 34
3.10.2 NPN Type Lock and Unlock Sensors ............................................................................... 35