Manual, Robotic Tool Changer, QC-5 through QC-27
Document #9610-20-2254-09
Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 USA • Tel: 919.772.0115 • Fax: 919.772.8259 •
www.ati-ia.com
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CAUTION:
Do not apply Lock or Unlock air pressure to the Tool Changer prior
to installing an interface plate. Applying air pressure can damage the cover
plate, O-ring or may cause injury to personnel from flying debris. Always install
an interface plate and have the Tool Changer mounted securely to the robot
before applying air pressure. Refer to
Section 3.1—Robot Interface Plates
and
Section 3.2—Master Plate Installation
for more information.
13.
Connect the Lock and Unlock sensor cables and manually move the Tool Changer piston to the
locked and unlocked positions.
14. Verify the sensors properly work.
a. Turn the power on to the sensor.
b.
Verify that the Locked signal turns ON and the sensor LED is illuminated when the Tool
Changer is in the Locked position.
c.
Verify that the Unlocked signal turns ON and the sensor LED is illuminated when the Tool
Changer is in the Unlocked position.
d. If not, adjust and test the sensors. Refer to
Section 6.2.1—QC-11 and QC-27 Proximity
Sensor Adjustment, Test, or Replacement.
15. Install the new interface plate to the robot, and the Tool Changer Master plate to the interface
plate, refer to
Section 3.2—Master Plate Installation.
16. Safely resume normal operation.
3.8.2 QC-20 and QC-21 SIP Assembly Installation
Tools required: 2 mm, 2.5 mm, and 3 mm hex key, torque wrench
Parts required: 9120-020M-SIP-xxxx or 9120-021M-SIP-xxxx (where xxxx is the custom SIP
interface plate)
Supplies required: Loctite 222 and Loctite Primer 7649 (if fasteners do not have pre-applied
adhesive), magnalube (if necessary)
1. Place the Tool in a secure location.
2.
Uncouple the Master and Tool plates.
3.
Turn off and de-energize all energized circuits (e.g. electrical, air, water, etc.).
4.
Remove the Tool Changer Master plate from the robot and the interface plate; refer to