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Asycube 50 & 80

Operating Manual

©

Copyright Asyril S.A.

000.100.501

Version: A1

Operating Manual - Asycube 50 & 80

26/45

Mechanical interfaces of the platform for Asycube 50

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Summary of Contents for Asycube 50

Page 1: ...Asycube 50 80 Operating Manual Document Asyril_ASYCUBE 50_80_Operating_Manual_EN 000 100 501 Version A1 Date 13 08 2021 ...

Page 2: ...rmissible external force on the platform Asycube 50 and 80 14 Permissible platform weight 14 Permissible hopper weight 14 Maximum plate displacement 15 Plate Z repeatability 15 PERFORMANCE 16 Workspace Picking surface 16 Displacement of the parts 16 ELECTRIC INTERFACES 17 Overview 17 Power connection 18 Communication 20 Backlight Synchronization 20 MECHANICAL INTERFACES 21 Attachment of the Asycub...

Page 3: ...vironment 32 Storage environment 32 4 MAINTENANCE AND REPARATION 33 SAFETY PRECAUTIONS 33 General safety precautions 33 MAINTENANCE 33 Periodic maintenance schedule 33 Remove the platform 34 Exchange of the backlight 35 Recover IP address using default IP address 37 Control and Cleaning of the platform 39 REPARATION 40 TECHNICAL SUPPORT 41 For better service 41 Contact 41 5 ANNEXES 42 CE CERTIFICA...

Page 4: ...Danger Warning and Note the following symbols are used DANGER Failure to observe the instruction may result in death or serious injury DANGER Failure to observe the instruction may result in electrocution or serious injury due to electric shock WARNING Failure to observe the instruction may result in injury or property damage NOTE The user should read carefully this information to ensure the corre...

Page 5: ...zed to work on this device DANGER Do not unscrew the housing of the system controls Serious injury or death could result from electric shock Only authorized personnel from Asyril SA are allowed to access this part of the system for maintenance or for repair DANGER Do not plug or unplug cables of the system unless it is switched off DANGER Never modify the product Unauthorized modification may caus...

Page 6: ... concerning this product on page 6 NOTE It is the customer responsibility to install warning signs informing that anyone working around the Asycube must wear safety equipment Specific warnings concerning this product A Backlight The Asycube has an integrated Backlight that consists of LED s Light Emitting Diodes These LED s emit visible or non visible radiation depending on the color of the Backli...

Page 7: ...in the axis of radiation D Establish a security perimeter to prevent operators from approaching the source at distances beyond the nominal ocular hazard recommended by the manufacturer E In all cases ensure that the means used properly mitigate exposure variables characteristics of screens or goggles to choose based on wavelength which operators are exposed Temperature The active elements into the...

Page 8: ...0 80 8 45 NOTE The partly completed machinery Asycube must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with provisions of this directive where appropriate Refer to 5 1 CE Certificate on page 42 for the complete CE Certificate of the asycube ...

Page 9: ...ply I Os D An integrated mechanism allowing to remove the platform easily without additional tooling E An integrated backlight optional that allows an easy recognition of the parts with a camera For more information on electrical interfaces to the Asycube please refer to 2 4 Electric Interfaces on page 17 Figure 2 1 Asycube overview For more information on how to remove or change the platform plea...

Page 10: ... to 3 mm side length from 3 mm to 8 mm side length Integrated LED backlight Optional Optional Interchangeable backlight color green red blue white infrared please refer to 2 6 5 Backlight on page 29 for more information Independent vibrations in three orthogonal directions Interchangeable vibration platform Refer to section 4 2 2 for more information Vibration frequency configurable 60 100 Hz 60 1...

Page 11: ... Operating Manual Asycube 50 80 11 45 Overall dimensions Figure 2 2 overall dimensions Characteristic Asycube 50 Asycube 80 Footprint mm A 293 320 E 46 65 Platform height mm B 118 119 Total height mm C 140 140 Cables D 50 50 Size of vibration platform mm F 34 52 G 45 65 Weight kg 3 1 3 7 ...

Page 12: ... 45 Additional space is needed around the Asycube to unclamp and remove the platform with the integrated lever Figure 2 3 overall dimensions with lever Characteristic Asycube 50 Asycube 80 Lever footprint mm K 140 140 L 15 12 Refer to 4 2 2 Remove the platform on page 34 for more information on how to remove the platform ...

Page 13: ...he state of the Asycube LED State Meaning Power On 24V on Power input S power On 24V on S Power input see 2 4 2 for more information Platform On Platform vibrating Hopper On Hopper vibrating State Blinking Time on 100ms System in standby Blinking Time on 900ms System in service Backlight On 24V on backlight Synchronization input 1 On Communication Figure 2 4 Asycube LED indicator 1 ...

Page 14: ...3 N Fy 3 N Fz 5 N Note that the shock impact of the gripper may damage the surface of the platform Permissible platform weight Asycube 50 Asycube 80 Maximum weight of the platform without components 150 g 150 g Maximum weight of components in addition to the maximum weight of the platform 50 g 50 g Permissible hopper weight Asycube 50 Asycube 80 Maximum weight of the hopper without components 400 ...

Page 15: ...0 100 501 Operating Manual Asycube 50 80 15 45 Maximum plate displacement Asycube 50 Asycube 80 Maximum displacement x 0 5mm 0 5mm Maximum displacement y 0 5mm 0 5mm Maximum displacement z 0 5mm 0 5mm Plate Z repeatability Asycube 50 Asycube 80 Plate Z repeatability 20 µm 20 µm ...

Page 16: ...ube several parameters need to be configured For each movement on the cube twelve parameters must be set Calling these twelve parameters will generate specific vibrations corresponding to the sum of the movements of the three actuators situated below the platform The figure on the right shows the predefined parameters and the associated movements For more information on these parameters and to lea...

Page 17: ...The asycube is a standalone module with its own controller The electrical interfaces are at the back of the product A Power connection B Ethernet connection RJ45 C Backlight synchronization Figure 2 7 Electrical interfaces to the Asycube No cable are delivered with the Asycube but can be ordered separately please refer to the chapter 2 6 6 Cables A B C ...

Page 18: ...sycube before disconnecting the power cable Make sure to connect the 0V and the 24V according to the table An incorrect connection can damage the asycube Power Signal description 1 24VDC PELV S Power 2 0V GND S Power 3 24VDC PELV Power 4 0V GND Power 5 EARTH Connector type on asycube side M16 5 Poles male In case of all functions working simultaneously vibration backlight hopper the current increa...

Page 19: ...to ensure that the backlight is safely switched off or not In any case both Power and S Power have to be supplied for using the backlight Figure 2 9 Power connection without safety relay Figure 2 10 Power connection with safety relay Note Both Power and S Power can be connected to a single power supply or to two different power supplies The 0 V power supply and the 0 V S power supply are internall...

Page 20: ... by ARP request For more information on the procedure to restore the default IP address please see chapter 4 2 4 Figure 2 11 Ethernet connection RJ45 Backlight Synchronization A standard M8 three pins female cable enables to synchronize camera acquisition and Asycube backlight illumination it must be connected as follows Pin Signal 1 Not wired 3 0V GND 4 24 V pulse illumination synch Connector typ...

Page 21: ...achment of the Asycube To guarantee a proper behavior of the Asycube a tight fastening to a solid underground is necessary The following holes in the base plate of the different Asycubes can be used to fix it mechanically Figure 2 13 attachment of the Asycube 50 Figure 2 14 attachment of the Asycube 80 Figure 2 15 precise positioning of the Asycubes ...

Page 22: ... 22 45 Accessories and Optional modules Platform The Asycube platform is available in option The following platforms are available Product Asycube 50 platform Asycube 80 platform Figure 2 16 overall dimensions of the platform Asycube 50 Asycube 80 A 14 15 B 60 82 C 8 9 D 34 52 E 45 65 F 8 9 G 46 65 H 0 1 0 1 M 0 1 0 1 ...

Page 23: ...the Asycube 50 and 80 The purge option consists in a platform A with a special geometry which allows the components to be evacuated in a dedicated box B The box can be easily removed by the operator without tooling Figure 2 17 Purge option The following platforms with purge are available Product Asycube 50 platform with purge Asycube 80 platform with purge Asycube 50 purge box Asycube 80 purge box...

Page 24: ...can be used for a large variety of components mainly components with a flat surface allowing a stable resting position Grooves deep Screw type components can be fed in vertical position when the platform is structured with deep grooves L max Asycube 50 80 4mm NOTE L can be increased by a value HA by using the optional HOPPER HEIGHT ADAPTER 50 80 and by realizing a special platform for this configu...

Page 25: ...duces adhesion forces and improves the component displacements on the feeder surface It also improves the pick performance of the robot Holes Ex Pins Holes are useful when cylindrical components are to be fed and presented upright NOTE For more information on these special platforms contact Asyril customer s service The customer can also make his own platforms in this case plate fixation kits can ...

Page 26: ...Asycube 50 80 Operating Manual Copyright Asyril S A 000 100 501 Version A1 000 100 501 Operating Manual Asycube 50 80 26 45 Mechanical interfaces of the platform for Asycube 50 ...

Page 27: ...Asycube 50 80 Operating Manual Copyright Asyril S A 000 100 501 Version A1 000 100 501 Operating Manual Asycube 50 80 27 45 Mechanical interfaces of the platform for Asycube 80 ...

Page 28: ...sion A1 000 100 501 Operating Manual Asycube 50 80 28 45 Hopper A hopper is available in option It is delivered with a separate cover a retaining dam and screws which can be assembled by customer if needed Product Hopper Asycube 50 Hopper Asycube 80 Figure 2 18 Hopper ...

Page 29: ...this option is ordered at the same time with the Asycube it is delivered mounted in the feeder For more information on the backlight color and the procedure to exchange the backlight please refer to 4 2 3 Exchange of the backlight on page 35 NOTE For more information on these bespoke backlights contact Asyril customer s service Cables Following cables are available Product Power cable 5m Ethernet ...

Page 30: ...care when transporting the system Always hold the system firmly with two hands The operator should not carry heavy shipping boxes by himself If the shipping box is to be left standing it should be in a horizontal position Do not climb on the shipping box Do not place heavy objects on top of the shipping box The Asycube is shipped in a cardboard with the following dimensions Asycube 50 Asycube 80 D...

Page 31: ...ging material and the shipment box in case of return 1 Carefully open the shipping box by using a cutter 2 Remove the documentation USB key A and set it aside 3 Verify that there is no visible damage NOTE If the items B received do not match to your order or are damaged contact Asyril 4 Follow the operating manual included in the USB key for fixing the Asycube and starting using it NOTE Potential ...

Page 32: ...nstallation environment The Asycube can be used under following conditions The asycube 50 and 80 are IP40 Working temperature 5 C to 40 C Humidity 30 to 80 max non condensing WARNING In the case humidity or temperature variation note that it might affect the global performances of the Asycube Avoid extreme electromagnetic waves ultraviolet rays and radiation Avoid using the product in a place wher...

Page 33: ...aying water over the product washing it with water or using it in water may cause the product to malfunction resulting in injury electric shock fire etc Maintenance WARNING For any kind of maintenance always use Asyril products Periodic maintenance schedule Our products are largely maintenance free however simple inspections should be done at regular intervals to ensure optimal performances and sa...

Page 34: ...e and times must be modified by the operator in accordance with your particular system its operating environment and the amount of usage Remove the platform DANGER Be sure that the backlight is off before removing the platform module Failure to follow this instruction may cause permanent damage to the backlight Step 1 Turn the lever A clockwise and pull it forward Step 2 Remove the platform B Figu...

Page 35: ...to remove the platform Step 2 Remove the four screws B Step 3 Remove the backlight C Step 4 Place the new backlight Step 5 Screw the four screws 0 2 Nm Step 6 Remount the platform module Figure 4 2 exchange of the backlight Configure the Asycube with a new backlight color You can set the information of the color of the backlight in the Asycube It is useful for example to be able to adapt interface...

Page 36: ...MI please refer to the user interface documentation With dll To modify the parameter with plugin Net use this function SetBacklightColor BacklightColor color string password The password is important because to write this parameter you need to be logged in the firmware as Integrator Password is 1234 For more information on the DLL please refer to the integration guide documentation Using tcp comma...

Page 37: ...number when they are unknown and cannot be found Following this procedure you are able to connect on the Asycube with default parameters and then modify unknown parameters Step 1 Remove the hopper Unscrew the 4 screws A and remove the cover B Use a torx key size 10 Step 2 Place selector 1 in on position C Step 3 Disconnect and reconnect the power cable or switch off and switch on the power on the ...

Page 38: ... in dll or by Asycube configuration page in HMI see relative documentations for more details Step 5 When parameters are defined as desired replace selector 1 in position D Step 6 Disconnect and reconnect the power cable or switch off and switch on the power on the Asycube The Asycube will take the parameters defined by the new startup Step 7 Replace the cover B and screw the 4 screws A Use an torx...

Page 39: ...eded Lint free cloth isopropanol alcohol Step 1 Control the surface of the platform A and be particularly careful to the following points Big claws Dirt or spotted surface Oily or greasy surface WARNING If the surface is so damaged that it influences the vision or the behavior of the parts it must be replaced Step 2 Clean the surface of the platform Figure 4 4 Platform A ...

Page 40: ...Plate with purge for Asycube 50 Plate fixation kit for Asycube 50 Green backlight for Asycube 50 Red backlight for Asycube 50 Blue backlight for Asycube 50 White backlight for Asycube 50 Infrared backlight for Asycube 50 Hopper 110cm3 for Asycube 50 Purge box for Asycube 50 Plate for Asycube 80 Plate with purge for Asycube 80 Plate fixation kit for Asycube 80 Green backlight for Asycube 80 Red bac...

Page 41: ...d manuals without finding answers to your questions Before calling the support service note the following information for your system serial number and product key of your material software version alarm or error message displayed on the screen Contact You can find lot of information on our website www asyril ch You can also contact us by mail or call our support service support asyril ch 41 26 65...

Page 42: ...Asycube 50 80 Operating Manual Copyright Asyril S A 000 100 501 Version A1 000 100 501 Operating Manual Asycube 50 80 42 45 5 Annexes CE Certificate ...

Page 43: ...Asycube 50 80 Operating Manual Copyright Asyril S A 000 100 501 Version A1 000 100 501 Operating Manual Asycube 50 80 43 45 ...

Page 44: ...nd the maximum admissible mass on the platform 2 2 6 Addition of the maximum weight of the hopper and the maximum allowable mass on the hopper 2 2 7 Addition of the platform displacement 2 2 8 Addition of platform repeatability 2 4 2 Addition of the comment verification of the polarity before connecting the asycube 2 6 1 Addition of flatness for standard platforms 2 6 3 Addition of the maximum len...

Page 45: ...ated without permission The information contained in this document is subject to change without notice for the purpose of product improvement asyril sa z i le vivier 22 ch 1690 villaz st pierre switzerland tel 41 26 653 71 90 fax 41 26 653 71 91 info asyril com www asyril com ...

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