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15

ixi gas pool and spa heater   

Installation Manual

14

ixi gas pool and spa heater   

Installation Manual

•  For ease of access, remove the rear and top panels.

a

 Loosen the two screws securing the air orifice and 

screen in place. Remove the air pressure switch and 

gas valve hose from the air orifice.

b

 Remove the air orifice, separate and dispose of 

the orifice screen.

Air Orifice

Air Orifice

Adapter

75 mm

(3") PVC

e

f

c

d

Marker

c

 Align the orifice adapter with the orifice tabs and secure 

with four screws.

d

 Dry fit the 75 mm (3’) PVC tubing into the orifice 

adapter. Mark screw hole locations with a pen. Remove and 

drill pilot holes in the PVC. Fit the PVC into the orifice 

adapter, align the holes and secure with four screws

e

 Reinstall the air orifice and air hoses.

f

 Install the new rear panel over the PVC and secure with 

four screws.

4.3.3 

 Exhaust  Venting

When the IXI heater is installed indoors or in an 

outdoor shelter the vent pipe sizing must be in 

accordance with the specifications listed in 

Table 2.

CODES*

US

National Fuel Gas code ANSI Z223.1 (NFPA 54)

AUS/

NZ

IAPMO Oceana Standard for Gas Pool Heaters, AS/NZS 

5263, AS5601 and/or Authority Having Jursidiction (AHJ)

STATIC 

PRESS.

STACK 

TEMP.

TERMINATION 

LOCATION

PIPE SIZING

MAX 

RUN 

LENGTH

MATERIAL

MODEL PIPE 

SIZE

Negative

High

Roof

(Vertical Termination)

200

150 mm 

(6

)

11 m (35

′)

Aluminum 

inner pipe. 

Galvanized 

outer pipe.

370

200 mm 

(8

)

*Ensure that you are referencing the latest edition and pay special attention to the 

chapter addressing “venting of equipment”

For each elbow installed, reduce the run length by 3.6 m (12’).

 If a vent run 

is required that will exceed a total equivalent length of 11 metres (35’), a draft 

inducer or external fan will need to be added to the system.

If a vent run is required that will exceed a total equivalent length of 11 metres (35 

ft), seek the assistance of a Registered Professional Engineer for proper design of 

indoor venting systems.

Table 2. 

 Vent Pipe sizing Requirements

 WARNING

Vent pipe materials, sizing, and installation must be 

as required by the National Fuel Gas Code NFPA 54/

ANSI Z223.1 or Australia Standard for Gas Pool Heaters, 

AS/NZS 5263, AS/NZS 5601 Gas Installations as 

applicable by local code. Undersized pipe can result in 

inadequate venting and oversize pipe can result in vent 

condensation. Improper selection of vent pipe material, 

incorrect sizing of the pipe, and incorrect installation of 

vent piping can result in release of combustion products 

to the indoors. This can cause serious injury or death by 

Carbon Monoxide poisoning or asphyxiation.

 WARNING

Improper installation or maintenance can cause nausea 

or asphyxiation from carbon monoxide in fl ue gases 

which could result in severe injury or death. For indoor 

installations, as an added measure of safety, AstralPool 

strongly recommends installation of suitable 

carbon monoxide detectors in the vicinity of this 

appliance and in any adjacent occupied spaces. 
Incorrect design and installation of heater vents and 

ducts can result in personal injury, damage to property, 

or death. To avoid such hazards, the heater must 

be installed only by a qualifi ed professional service 

technician.

•  STATIC PRESSURE - NEGATIVE: 

Appliance 

operates with a negative vent static pressure, a 

vent gas temperature that avoids excessive 

condensate production and will vent vertically 

terminating at the roof. Termination must pass 

through a properly installed and approved roof 

jack, a properly sized storm collar and a listed vent 

cap. See 

Figure 4.

•  Do not

 terminate heater vents near air conditioning 

or air supply fans which could pick up exhaust flue 

products, such as carbon monoxide and other 

hazardous effluent, and return them inside the 

building.

•  Vent pipe type and material must be carefully 

selected and depends on the type of installation.

•  Do not

 locate the vent terminal where exhaust 

flue products could strike against building 

materials and cause degradation.

•  Vent opening should be well away from 

landscaping or other obstructions that would 

prevent free air flow to and from vent terminal.

•  Do not

 terminate vent under decks, stairs, or car 

ports.

•  Do not

 use the appliance to support the vent 

pipe.

•  Vent piping must be supported with no low spots 

or sagging which could allow condensate to 

collect.

•  Install the vent pipe so it can expand and contract 

freely with temperature changes.

•  Do not

 run the heater vent into a common vent 

with any other appliance.

•  It is recommended that vent runs over 5.5 m 

(18’) be insulated to reduce condensation. Use 

a condensate trap in the vent run close to the 

heater, especially in cold climate installations.

Summary of Contents for IXI

Page 1: ...Before installing this product read and follow all warning notices and instructions that accompany this product Failure to follow warning notices and instructions may result in property damage persona...

Page 2: ...pa heater Installation Manual EQUIPMENT INFORMATION RECORD DATE OF INSTALLATION INSTALLER INFORMATION INITIAL PRESSURE GAUGE READING WITH CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL CONTROL PANEL...

Page 3: ...onal Remote Controls 27 8 1 Connecting to a Remote Pool Off Spa Selector 3 Wire Connection 27 8 2 Connecting to a Remote TSTAT 2 Wire Connection 27 8 3 Connect To A Viron Connect or Smart Communicatio...

Page 4: ...ial for causing fetal damage during the early months of pregnancy pregnant or possibly pregnant women should limit spa water temperatures to 38 C Before entering a spa or hot tub the user should measu...

Page 5: ...sion in a spa or hot tub may be injurious to your health Do not permit any electric appliance such as a light telephone radio or television within 3 5 metres of a spa or hot tub The use of alcohol dru...

Page 6: ...tion instructions for water temperature guidelines before setting temperature Spa or hot tub water temperature should never exceed 40 C 104 F 38 C 100 F is considered safe for a healthy adult Special...

Page 7: ...High Altitude Natural Gas NG The IXI heater has a special venturi type combustion system which self compensates for changes in barometric pressure up to 1372 m 4500 above sea level At elevations abov...

Page 8: ...ality and controls the gas valve Upon call for heat the blower is activated to purge the combustion chamber Electrical power is then applied to the hot surface igniter When ignition temperature is att...

Page 9: ...rmation needed to meet these requirements Review all applications and installation procedures before continuing the installation 3 1 Contents Before starting check that you have the correct parts as i...

Page 10: ...ssional service technician The IXI heater is shipped from the factory with an exhaust vent configured for outdoor installation The heater is designed and certified per AS NZS 5263 for both outdoor and...

Page 11: ...f the clearance values specified in the applicable codes are different than those listed in this manual use the greater value to ensure safest operation Figure 5 Clearances 4 2 Outdoor Installation Lo...

Page 12: ...Install the heater so that the top of the vent is at least 1 5 m 5 from any building opening including windows doors air inlets including pool spa blowers or any other opening into the building with t...

Page 13: ...s or Metal Louvers Wood Louvers Multiply opening by if air passes through Minimum Net Free Open Area Combustion Openings Gas appliance in a room or enclosure other than a plant room Direct to outside...

Page 14: ...result in inadequate venting and oversize pipe can result in vent condensation Improper selection of vent pipe material incorrect sizing of the pipe and incorrect installation of vent piping can resu...

Page 15: ...operty or death To avoid such hazards the heater must be installed only by a qualified professional service technician The heater can be fully converted to indoor exhaust type In order to complete the...

Page 16: ...ater must be isolated from the gas supply piping system by closing the individual manual shut off valve during any pressure testing of the gas supply piping system at test pressure greater than or equ...

Page 17: ...rface see 6 2 1 ATTENTION Do not use flexible appliance connectors on any gas connections unless the connector is AGA approved for outdoor installation and is marked with the BTUH capacity which must...

Page 18: ...e tap plug securely DO NOT OVERTIGHTEN WARNING Failure to secure or replace the pressure tap plugs will allow gas to leak from the valve into the heater body which could result in property damage seve...

Page 19: ...o a maximum flow of 379 lpm 100 gpm CAUTION The system water pump must be capable of providing no less than 114 lpm 30 gpm of flow through the heater Flow rates at less than 114 lpm 30 gpm may cause n...

Page 20: ...Plumbing Connections The heater has a standard 50 mm 2 water manifold and coupling design With this feature only nominal 50 mm 2 PVC or CPVC may be connected to the heater AstralPool recommends the u...

Page 21: ...ion nut onto the cut pipe length or sweep elbow Ensure proper nut orientation with threads directed towards the heater manifold See Figure 12 Use approved NSF adhesive to glue the tailpiece onto the c...

Page 22: ...bove or below the pool water level a Pressure Switch may no longer be sufficient and a Flow Switch may need to be installed as well The factory installed switch can accommodate elevations of 1 8 m 6 a...

Page 23: ...talled on your heater See Figure 14 The PRV must be compliant to AS1357 1 or ASME certified Relief pressure must be at 3 45 bars 50 PSI Minimum rating of 7 77 Kilowatts or 125 8 kg hr steam rating Ins...

Page 24: ...an damage plastic components over time Discharge piping must be open with no reducers or shut off valves or other restrictions Discharge Pipe Assembly 19 mm 3 4 Threaded Nipple Not supplied by AstralP...

Page 25: ...us operation Verify proper operation after servicing F1 ACN1 ACH1 F2 G BL BR G Y BL BR BLOWER MOTOR BK R Y BL W IGNITION CONTROL F1 F2 R FC S1 120 L1 L2 IGN FS W GND MV1 BK W BL BL R GY BK 24 VAC R Y...

Page 26: ...elease point see item a below While cutting this zip tie be sure not to damage or abrade any of the wires d b c a H0495500_REVA 7 2 Bonding AstralPool requires that the appliance be connected to a bon...

Page 27: ...l Intelli Heat Controller An interrupt on off type remote can be connected as a Remote TSTAT to turn the heater on or off but not perform any other function AstralPool Intelli Heat controllers also us...

Page 28: ...e 240VAC Live Continuous Voltage CHANNEL 1 CHANNEL 2 CHANNEL 3 CHANNEL 4 CHANNEL 5 CHANNEL 6 CHANNEL 7 15 amp CHANNEL 8 15 amp RJ12 Communications Cable IXI Interface Controller Power Controller Note...

Page 29: ...and then enable the remote connection again Turning the heaters main power off and then back on again will also accomplish the same outcome Connect 10 Touchscreen Setup Note The colour touchscreen mu...

Page 30: ...s this to access heating controls The current water temperature and the set temperature will be shown on the screen If using pool and spa mode different water temperature set points can be chosen for...

Page 31: ...rocedure WARNING Vent pipes and heater tops get hot These surfaces can cause serious burns Do not touch these surfaces while the heater is in operation Do not use this heater if any part has been unde...

Page 32: ...elles ou la mort A Cet appareil n est pas muni d une veilleuse Il est muni d un appareil d allumage qui d clenche le chauffe eau automatiquement Ne pas esssayer d allumer les br leurs la main B AVANT...

Page 33: ...y valve to the heater Replace the rear panel or top Power Supply Plug 9 6 Normal Operation During normal operation the control system measures the temperature of the water flowing through the heater a...

Page 34: ...OL SPA MENU POOL SPA MENU POOL SPA MENU POOL or SPA SPA MAINTAIN POOL HEAT MAINTAIN SPA HEAT or SPA SPA SET 27 C current temp displayed SPA MENU POOL SPA MENU POOL SPA MENU POOL or To Change Temperatu...

Page 35: ...eater if the water temperature is below 40 F 4 C Short term operation of heater when temps are below 40F can continue but continuous flow must be maintained Prolonged operation with water below 50F ca...

Page 36: ...an make the water less enjoyable to bathe in and result in permanent damage to your heater and or complete failure of individual components AstralPool does not warrant heat exchangers damaged by corro...

Page 37: ...stall the drain plug Uncover the vent grill Reattach copper tubing to water pressure switch Make sure power is supplied to the pump Turn on the filter pump and circulate water through the heater for 5...

Page 38: ...the heater in a manner which would prevent this combustion chamber purge from taking place An ignition sequence should start shortly after the pump is turned back on Inspection the thermal regulator...

Page 39: ...fferential manometer to verify correct offset pressure Adjust offset pressure as needed See Section 5 2 Connect a digital differential manometer to blower throat and gas valve port to obtain different...

Page 40: ...ace igniter Verify proper wiring for 230 VAC Check for proper clearances around heater and for adequate room ventilation if enclosed Inspect for blockage or restriction at discharge of flue Check igni...

Page 41: ...ice procedures can be hazardous because they involve fuel gas electricity moving parts and procedures which require testing or temporary bypass of safety controls For this reason the heater must be se...

Page 42: ...ll factory warranties AstralPool does not sell parts directly to pool owners so when it s time for maintenance please see your local AstralPool stockist for genuine parts You can find a dealer here at...

Page 43: ...set of 2 R0592500 R0592500 3 Heater Base Kit R0592600 R0592600 4 Front or Back Panel Kit R0592701 R0592701 5 Side Panel Kit R0592901 R0592901 6 Vent Terminal Housing Kit R0593100 R0593100 7 Jacket Ha...

Page 44: ...Band Clamp Kit R0590400 R0590400 3 Refractory Kit Internal R0590500 R0590500 4 Combustion Chamber Shelf R0590701 N A 5 Combustion Chamber Lid Kit R0590800 R0590800 6 Gasket Kit R0590901 R0590901 7 Sig...

Page 45: ...0 2 Air Intake Grate Kit R0591200 R0591200 R0591200 R0591200 3 Blower Intake Orifice Kit R0734101 R0734101 R0734102 R0734102 4 Gas Valve R0739300 R0739300 R0739300 R0739300 5 Burner Kit R0591702 R0591...

Page 46: ...R0590005 7 Manifold 3 Port no backplate included must order separately R0590101 R0590101 8 Water Pressure Switch Kit R0457002 R0457002 9 Goody Bag Kit R0593500 R0593500 10 Universal Half Union Kit 1 E...

Page 47: ...01 8 7 PSI Water Pressure Switch Kit R0013204 R0013204 9 Power Interface Board PIB R0719503 R0719503 10 Power Distribution Board PDB R0458101 R0458101 11 Temperature Sensor Kit R0456500 R0456500 12a H...

Page 48: ...m au For full warranty terms and conditions and to register your warranty simply visit www astralpool com au warranty or www astralpool com nz warranty and complete your details Or scan the QR code an...

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