AST KODIAK M2 Operating Manual Download Page 6 | Manualshive

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6

Fig. 3

Kodiak M2

Major Components

Ref

PN

Description

Qty.

1

00511

Handle bar

1

2

00515

Collar, handle lock

2

3

00660

Electronic control box

1

4

00661

Motor power cable

1

5

00662

Main power cable

1

6

00663

Gun control cable

1

7

00624

Main chassis/frame

1

8

00643

Pump, gear motor (1 HP, 5:1)

1

9

00523

Tire-wheel assy.

2

Ref

PN

Description

Qty.

10

00646

Junction plate

1

11

00620

Pump housing base

1

12

00538

Lever, camloc

2

13

00650

Frame rail

2

14

00486

Stator tube

1

15

00621

Pump housing retainer

1

16

00623

Pump housing

1

17

00628

Flat seal, 6 inch

1

18

00622

Hopper

1

P

ARTS

L

ISTS

AND

D

IAGRAMS

Fig. 2

Kodiak M2

Control panel

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Summary of Contents for KODIAK M2

Page 1: ...www sprayrig com Toll Free 877 833 4342 Fax 253 833 4329 Email info sprayrig com ...

Page 2: ...he control box seal and cause a control box failure creating a hazard To clean control box wipe down with damp cloth only The Kodiak uses a lower voltage line to the gun to operate the on off switch This is to reduce the hazard associated with shock This safety feature does not reduce the risk of an electrical spark igniting flammable materials Use caution at all times when oper ating the machine ...

Page 3: ...drive shaft alignment The rotor should stick out approx 2 as shown above making sure the gasket in the brass retainer stays in place The connecting drive shaft must align with the square receiver on the rigid coupling If the rotor is inserted far enough and the connecting drive shaft is aligned the assembly will connect back into it s original position and can be locked back in place The Rotor Sta...

Page 4: ...mp 7 WETTING THE HOSE Pump the slurry from Step 4 into the hopper for a minute or two creating a lubricated slick environment for the material to pass through the lines easily This helps to prevent a dry pack condition that can happen if you pump thick material into a dry hose The head of the material sees only the dry inside of the hose and as it moves along continues to dry out causing a dry pac...

Page 5: ...w 0 5 Sec off 1 Sec Green 0 5 Sec off RECOVERED OVERVOLTAGE Slow Flash Red Yellow off Green off 1 Sec Red 1 Sec Yellow 0 5 Sec off 1 Sec Green 0 5 Sec off ROTABLE SPARE PROGRAM The Kodiak electronic box is best serviced by factory technicians We do not rec ommend that they be serviced in the field Since the Kodiak is built to last it pays to keep it operational We offer a unique and affordable spa...

Page 6: ...control cable 1 7 00624 Main chassis frame 1 8 00643 Pump gear motor 1HP 5 1 1 9 00523 Tire wheel assy 2 Ref PN Description Qty 10 00646 Junction plate 1 11 00620 Pump housing base 1 12 00538 Lever camloc 2 13 00650 Frame rail 2 14 00486 Stator tube 1 15 00621 Pump housing retainer 1 16 00623 Pump housing 1 17 00628 Flat seal 6 inch 1 18 00622 Hopper 1 PARTS LISTS AND DIAGRAMS Fig 2 Kodiak M2 Cont...

Page 7: ...e band seal 1 10 00694 Lower spring retainer 1 11 00549 Spring 1 12 00550 Spring retainer 1 13 00689 1 REF P N DESCRIPTION QTY 14 00552 Square drive 1 15 00553 Connecting rod 1 16 00590 Mechanical seal assy 1 17 00681 Bolt 8 mm x 25 mm 4 18 00646 Junction plate 1 19 00647 Spacer plate 1 20 00643 Pump gear motor 1 hp 5 1 Bison 1 21 00629 Bracket axle motor 1 22 00632 Plate motor mount 1 23 00686 Bo...

Page 8: ... Base pump housing 1 4 00621 Retainer pump housing 1 5 00538 Lever camloc 2 6 00627 Flat seal 3 inch 2 7 00486 Stator tube 1 REF P N DESCRIPTION QTY 8 00556 Rotor 1 9 00623 Pump housing 1 10 00628 Flat seal 6 inch 1 11 00443 Camloc pin 1 1 2 in 2 12 00539 Bolt 5 16x1 1 4 4 13 00682 Lock washer 5 16 4 8 ...

Page 9: ...ilizer 2 10 00685 Screw 1 4 20x5 8 SHC 4 Fig 6 Electric Pole Gun REF P N DESCRIPTION 8 00340 Valve air metering 1 9 00589 Switch push pull 1 10 00134 Pipe pole gun 1 11 00135 Bracket elec pole gun 1 12 3 4 close nipple OPTIONAL 1 13 00172 3 4 ball valve OPTIONAL 1 REF P N DESCRIPTION QTY 1 00122 Nut tip retainer 1 2 0012X Tip pole gun 1 3 00133 Head gun 1 4 125 4 4 Hose barb 1 4 MNPT 1 5 OET 1518 ...

Page 10: ...ween use you can leave a mud in the hopper Wipe down the machine and rinse off the hose set It will not hurt the pump or the hopper to leave tex ture in it You may cover the hopper to keep texture from dry ing out If you expect long delays between jobs then it is best if you do a more thorough clean up see Step 10 on Page 3 Flush soapy water solution through the hopper pump and hose set Use liquid...

Page 11: ...ly shock load while turning on motor If still not freed remove stator tube and free the rotor Reinstall with liquid dish soap as lubricant Pump is slow and getting worse Rotor or stator is worn Rotor and stator are wear parts and must be replaced from time to time Pump shows some leakage Mechanical seal is worn Mechanical seal is a wear part and will need to be replaced occasionally Service depend...

Page 12: ...e oftheinventory committed tothe order Such time will not normally exceed 6 months Returned Goods Goods may not be returned without prior approval and a Return Authorization Number RAN Only new parts in new condition valued under 1 000 00 may be returned The return period is 30 days from original shipping date A minimum restocking fee of 25 will apply Items valued over 1 000 00including big rigsan...

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