Larius STAR 3001S Operating And Maintennance Instructions Download

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Manual gun for
electrostatic liquid coating

SOLVENT-BORNE

P A I N T S P R A Y I N G E Q U I P M E N T

www.larius.com

Ed. 005 - 02/2014

STAR 3001S

ENGLISH

OPERA

TING AND MAINTENNANCE INSTRUCTIONS

Summary of Contents for STAR 3001S

Page 1: ...Manual gun for electrostatic liquid coating SOLVENT BORNE P A I N T S P R A Y I N G E Q U I P M E N T www larius com Ed 005 02 2014 STAR 3001S ENGLISH OPERATING AND MAINTENNANCE INSTRUCTIONS...

Page 2: ...order to achieve the primary objective of creating value Larius S r l is the only leading Italian company in the inter national market The brand is distributed worldwide through an extensive network...

Page 3: ...are powered by a generator with a low voltage cable and controlled by a pneumatic unit The voltage multiplier is activated by the trigger and it is placed insi de the gun granting the possibility of a...

Page 4: ...zle Code 25006 mist less fan or cone tip nozzle STAR 3001S MANUAL SOLVENT BORNE GUN For electrostatic liquid coating Code 25000 low pressure fan tip nozzle Code 25002 low pressure cone tip nozzle Code...

Page 5: ...ss fan or cone tip nozzle STAR 3001S AUTOMATIC SOLVENT BORNE GUN For electrostatic liquid coating Code 25007 low pressure fan tip nozzle Code 25010 low pressure cone tip nozzle Code 25009 airless fan...

Page 6: ...NGE FOR STAR 3001S GUN p 48 TROUBLESHOOTING p 50 NOZZLES FOR STAR 3001S SPRAY GUN p 52 NOZZLES KIT FOR STAR 3001S SPRAY GUN p 53 HOSES FOR STAR STAR 3001S SPRAY GUN p 53 FOREWORD p 6 WARNINGS p 7 TRAN...

Page 7: ...n the spray gun Do not put your fingers in the spray gun nozzle Once work has been completed before carrying out any maintenance complete the decompression procedure explained in this manual It report...

Page 8: ...maintenance cycles A TRANSPORT AND UNPACKING The disposal of packaging materials is at custo mer schargeandmustbeperformedinaccordance with the regulations in force in the country where the equipment...

Page 9: ...OT PULL THE FLEXIBLE HOSE TO MOVE THE EQUIPMENT NEVER USE A DAMAGED OR A REPAIRED FLEXIBLE HOSE Thehighspeedoftheproductinthehosecancreate static electricity through discharges and sparks It is sugges...

Page 10: ...nts causing malfunction wear or damage to the equipment or any of its parts improper use of the equipment use that does not conform with applicable national legislation incorrect or faulty installatio...

Page 11: ...cgenerator It salsopossibleregisteruptothreedifferentlevelsofworkingconditionsforthesametypeofpaint In the low pressure painting where it requires the adjustment of the stroke of the trigger the funct...

Page 12: ...85 265Vca 50 60 Hz RATED CURRENT 1 50 A max POWER CABLE LENGHT 2 mt PROTECTION IP 64 OUTPUT VOLTAGE 12 V c a MANUAL GUN AUTOMATIC GUN STAR 3001S INPUT VOLTAGE 12 V ca INFUT FREQUENCY 33 Khz INPUT CUR...

Page 13: ...orne barrel assembly 2 Fixing ring 3 Hook 4 Trigger 5 Safety lock 6 Handgrip 7 Coupling for electric generator cable 8 Fitting for product inlet 9 Product hose 10 Air quick coupling 11 Locking ring 12...

Page 14: ...Optimal value 3 Resistivity scale 4 Voltage scale 5 Voltage set value 6 Voltage set touch 0 90 kV 7 Selection keys for the 3 voltage preset values 8 Probe key only for solvent borne paints and gun 9...

Page 15: ...ect the gun Star 3001 with a suitable cover Keep the electric cable and the paint tube clean since any paint deposit on them considerably reduces the electrostatic effect Ed 004 06 2013 CONNECTIONS I...

Page 16: ...I b TYPICAL CONNECTIONS OFTHE EQUIPMENT Ed 004 06 2013 PRODUCT INLET AIR INLET www larius com STAR 3001S GUN 16 RESISTIVITY TESTING PROBE POWER CABLE GROUNDING CABLE ELECTROSTATIC CABLE...

Page 17: ...sonnel and an inadequate coating pattern will not shape deformed pattern wrap back effect etc To avoid these inconveniences make sure that all system components are properly grounded Neverusenon condu...

Page 18: ...fety lock K6 prevents the gun from spraying LOCKED UNLOCKED Only on low pressure versions this adjustment al lows to increase or decrease the amount of product sprayed from the gun Note K b ADJUSTTHE...

Page 19: ...completely covered Recommended range 0 5 0 6 M NOTE Values are always to be verified according to product in use and working conditions K d 1 Low resistivity Low resistivity values result in a heavy...

Page 20: ...ontal orientationofthe fan nozzle fit the head K3 as indicated in A or B picture K f CHOOSE SPRAYING METHOD K i ADJUST FAN PATTERN WIDTH K h ADJUST AIR ATOMIZATION www larius com STAR 3001S GUN 20 A B...

Page 21: ...ssible to recall the previously stored programs as follows direct recall from the operator panel of the electrostatic ge nerator by pressing the relevant touch keys remote recall directly from the gun...

Page 22: ...3 Remove the product inlet hose L1 by means of a suitable wrench L2 This procedure shall be carried out for guns with LOW PRESSURE CONETIP AIRLESS FANTIP MISTLESS FANTIP MISTLESS CONETIP LOW PRESSURE...

Page 23: ...le is not damaged or worn Replace it if necessary Duly clean this component Unscrewthelockingring L1 andremovethefrontbarrel L2 L c REMOVE THE LOCKING RING L d REMOVETHE NEEDLE This procedure shall be...

Page 24: ...tip L2 and replace it if necessary Check that the body of the needle is not damaged or worn Replace it if necessary Duly clean this component L d 1 Remove the needle This procedure shall be carried o...

Page 25: ...t Replacethem ifnecessary Worngasketsmaycause the overflow of the product from the inspection door L5 on the gun barrel Check the wear of the gaskets inside the needle support and in particular check...

Page 26: ...it if necessary L f REMOVETHE LOCKING RING L g REMOVETHE LOCKING RING NUT CLEANER Liquid Cleaner Clean CLEANER Liquid Cleaner Clean This procedure shall be carried out for guns with LOW PRESSURE CONE...

Page 27: ...per After this operation wipe any residual dust with a soft cloth Check and clean the air outlet holes L3 and the internal O ring L4 Verifythewearandthecorrectpositionofthe tworheophores L5 on the fro...

Page 28: ...o replace it CLEANER Liquid Cleaner Clean L k REMOVETHE MISTLESS AIRLESS CONETIP This procedure shall be carried out for guns with Remove the seal L1 the gasket L2 the complete support L3 the bushing...

Page 29: ...L2 Check cleanthefantip L1 andverifythegaugeoftheproduct outlet holes Should the cone tip be worn provide to replace it LOW PRESSURE FANTIP L2 L1 L1 CLEANER Liquid Cleaner Clean L l REMOVETHE FRONT HE...

Page 30: ...be worn provide to replace it CLEANER Liquid Cleaner Clean L o REMOVETHE AIRLESS FANTIP This procedure shall be carried out for guns with Rimuovere la testina L1 l assieme ugello L2 e la tenuta L3 Pul...

Page 31: ...ols NOTE www larius com STAR 3001S GUN 31 L1 L1 L2 The barrel is now completely disassembled Verify that the internal spring contact L1 is intact and clean Verify that the internal gasket L2 is intact...

Page 32: ...t inside the barrel M2 The needle support M1 shall be inserted making sure that the hole M3 matches with the inspection door M4 www larius com STAR 3001S GUN 32 M1 M2 M1 M a INSERTTHE NEEDLE SUPPORT T...

Page 33: ...r side NOTE Lubricate the needle M1 with special grease before inserting it into the needle support www larius com STAR 3001S GUN 33 M1 M2 M2 M1 M b INSERTTHE NEEDLE This procedure shall be carried ou...

Page 34: ...M1 M c INSERTTHE NOZZLETIP M d INSERTTHE GASKET Grease M e INSERTTHE FIXING RING ANDTHE LOCKING RING NUT M1 M1 M1 LOW PRESSURE CONETIP AIRLESS FANTIP MISTLESS FANTIP MISTLESS CONETIP LOW PRESSURE FAN...

Page 35: ...ternal ring nut www larius com STAR 3001S GUN 35 M1 M f INSERTTHE SPRING M g INSERTTHE FRONT BARREL This procedure shall be carried out for guns with M h INSERTTHE EXTERNAL RING NUT This procedure sha...

Page 36: ...us com STAR 3001S GUN 36 M2 M i INSERTTHE PRODUCT INLET HOSE M k POSITIONTHE SPRING HOLDER LOW PRESSURE CONETIP AIRLESS FANTIP MISTLESS FANTIP MISTLESS CONETIP LOW PRESSURE FANTIP AIRLESS CONETIP This...

Page 37: ...TAR 3001S GUN 37 RIGHT LEFT M l INSERTTHETRIGGER M m TIGHTENTHE SCREWS LOW PRESSURE CONETIP AIRLESS FANTIP MISTLESS FANTIP MISTLESS CONETIP LOW PRESSURE FANTIP AIRLESS CONETIP This procedure shall be...

Page 38: ...ngs M3 and M4 www larius com STAR 3001S GUN 38 M3 M n TIGHTENTHE NOZZLETIP M o INSERTTHE LOW PRESSURE AIR CAP This procedure shall be carried out for guns with LOW PRESSURE CONETIP M p INSERTTHE RING...

Page 39: ...and M3 Insert the locking ring nut M1 www larius com STAR 3001S GUN 39 M q INSERTTHE RING NUT This procedure shall be carried out for guns with MISTLESS CONETIP M s INSERTTHE RING NUT This procedure s...

Page 40: ...the O rings M2 and M3 At this point the assembly procedure of the gun M1 is com plete www larius com STAR 3001S GUN 40 M t INSERTTHE RING NUT This procedure shall be carried out for guns with AIRLESS...

Page 41: ...PAINT SPRAYING EQUIPMENT L innovazione Quella vera...

Page 42: ...12 13 14 15 10 7 16 17 18 2 4 19 WARNING Always indicate code and quantity for each part required PRODUCT NEEDLE KIT AIRLESS MISTLESS FAN CONE TIP REF 25271 POS 13 14 LOW PRESSURE FAN TIP RE 25208 PO...

Page 43: ...52 OR 2025 8 25153 PTFE ring 9 25154 Neddle support POS CODE DESCRIPTION 10 25230 Low pressure tip fan nozzle 11 25104 Fixing ring nut 12 25156 Locking ring nut 13 25157 Complete ball tip 14 25159 Nee...

Page 44: ...AIRLESS MONTARE IL COMPONENTE 14 14 KIT TUBO UNIFICATO PASSAGGIO MATERIALE RIF 25250 KIT ASTINA ARIA MISTLESS BASSA P RIF 25117 TUBO NON COMPRESO NEI KIT IMPUGNATURA CAVO NON COMPRESO NEI KIT IMPUGNA...

Page 45: ...ip bushing 8 25110 Air adjusting screw assembly 9 25117 Air needle assembly 10 25119 Gasket 11 25120 Stainless steel air needle 12 9288 Air needle spring 13 25121 Orm 0105 15 14 25122 Aluminium air ne...

Page 46: ...GUN 46 NOZZLE KIT CODES FOR STAR 3001S GUN for available tips see tab 1 25213 AIRLESS 25171 MISTLESS CODES OFTHE COMPLETE NOZZLE KIT LOW PRESSURE FOR STAR 3001S GUN 25214 HOLE 1 5 25316 HOLE 1 3 2521...

Page 47: ...rt 5 25044 Stainless stell bushing AISI 303 6 vedi tab 1 Cone tipe nozzle 3 5 slots 7 1540 Bushing Inox AISI 303 8 25164 OR POS CODE DESCRIPTION 9 9546 OR 10 25186 Locking ring nut 11 Nozzle 12 9528 O...

Page 48: ...RESSURE hole 1 1 25201 LOW PRESSURE hole 1 3 25202 LOW PRESSURE hole 1 5 MISTLESS NOZZLE KIT 25196 MISTLESS foravailabletipsseetab 1 TAB 1 FANTIP NOZZLES MISTLESS AIRLESS assembly positions 8 9 10 257...

Page 49: ...pressure solventborne head 5A 25168 High pressure sleeve 5B 25169 Mistless sleeve 5C 25478 Low pressure sleeve 1 1 25479 Low pressure sleeve 1 3 25480 Low pressure sleeve 1 5 POS CODE DESCRIPTION 6A...

Page 50: ...gun or air line are clogged Pressure is too low Traces of paint in air passages Blow and clean Increase pressure and flow rate Blow and clean Low fluid delivery Fluid nozzle is clogged or damaged Flui...

Page 51: ...PAINT SPRAYING EQUIPMENT L innovazione Quella vera...

Page 52: ...18 40 25755 NOZZLE 11 50 25764 NOZZLE 18 50 25756 NOZZLE 13 25 25765 NOZZLE 21 25 25757 NOZZLE 13 40 25766 NOZZLE 21 40 25758 NOZZLE 13 50 25767 NOZZLE 21 50 LOW PRESSURE CONETIP NOZZLE 25187 0 8 mm 2...

Page 53: ...CONE OR FANTIP NOZZLE ASSEMBLY KIT AIRLESS 25195 Assembly kit for fan tip nozzle Nozzle not included 25213 Assembly kit for cone tip nozzle Plate not included CONE OR FANTIP NOZZLE ASSEMBLY KIT MISTLE...

Page 54: ...PAINT SPRAYING EQUIPMENT L innovazione Quella vera...

Page 55: ...sibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian WE ADVISE THE USE OF THIS EQUIPMENT ONLY...

Page 56: ...39 0341 621256 Fax 39 0341 621234 P A I N T S P R A Y I N G E Q U I P M E N T MANUFACTURER 23801 CALOLZIOCORTE LECCO ITALY Via Antonio Stoppani 21 Tel 39 0341 62 11 52 Fax 39 0341 62 12 43 E mail lar...

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Larius STAR 3001S, Operating And Maintennance Instructions

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