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High Pressure 

The  Kodiak  is  capable  of  very  high  pressure.  Extreme  caution 

must be used in its operation.  Pressure increases as resistance 
in the material line increases.  Longer hose lengths will increase 

pressure as will a kink in the line.  The Kodiak will build pressure 
to  overcome  the  resistance  and  move  the  material  through  the 
line.  This machine is designed for high pressure.  Lack of caution 

for it’s high pressure capabilities may result in serious injury to the 

operator or anyone close by. 

 

Make sure the material line is free of restrictions and is not kinked be-

fore use.  

Valves are not standard equipment on the spray line, to in-

sure  that  a  valve  is  not  inadvertently  closed  while  the  pump  is  on

.  

Since there is no valve there will be some dripping from the gun after 

the switch is turned off while the pressure is relieved from the material 
line.  You can continue to spray as the material begins to slow down or 
point the gun into the hopper until the material stops flowing. 

 

Extension Cord Use 

The  Kodiak  is  a  powerful  pump  and  requires  a  good  power 

source.  It will draw from 5 to 15 amps depending on the type of 
material being sprayed.  The choice of extension cord is critical.  

An improperly sized extension cord can cause the control box to 
sense an under voltage condition and stop.  This is a safety fea-
ture to protect the electric motor and control box.

 

Use this chart to 

select the right cord for your use: 

 

   Extension Cord  

Recommended 

   Wire Size 

 

Maximum Length 

 

     14 ga 

25   feet 

     12 ga 

50   feet 

     10 ga 

75   feet 

 

Note: 

These figures apply to the Kodiak in normal temperatures 

under  100  degrees.    Demanding  conditions  such  as  pumping  a 
thick  knockdown  mud  in  very  high  temperatures  may  require 

shorter extension cords or larger wire size. 

 

 

Electric Shock 

This  machine  is  designed  to  be  operated  in  a  dry  environment.  

Do not expose control box to rain, mist or streams of water. 

 

Direct stream of water from a high pressure washer will overcome 

the  control  box  seal  and  cause  a  control  box  failure,  creating  a 
hazard.  To clean control box,  wipe down with damp cloth only. 

 

The Kodiak uses a lower voltage line to the gun to operate the on/

off  switch.    This  is  to  reduce  the  hazard  associated  with  shock.  
This safety feature does not reduce the risk of an electrical spark 

igniting flammable materials.  Use caution at all times when oper-
ating  the  machine  and  do  not  expose  the  switch  at  the  gun  to 
flammable materials. 

     

Explosion

 

This machine operates on 110 VAC and is equipped with a three-

prong plug for grounding.  Do not operate without the grounding 
terminal  on  the  plug.  Use  only  properly  grounded  110  VAC,  15 
Amp outlets to reduce the risk of static sparking.  Only use exten-

sion  cords  that  accept  a  grounding  wire.    Static  sparking  can 
cause explosion of flammable materials. Do not operate this ma-
chine  in  an  enclosed  area  that  contains  flammable  materials  or 

within 30 feet of any flammable or explosive materials. 

 

Moving Parts 

The  pump  uses  a  connecting  rod  in  the  pump  body  to  turn  the 
rotor.  This drive system is exposed to the top of the pump body 

to allow the free flow of material.  Keep all foreign objects, hands, 
loose clothing or any other item from the pump cavity.  Only put 
material that you want to pump into the hopper or pump housing.  
Foreign objects such as loose clothing can get caught in the drive 
system  and  pull  the  object  into  the  pump  housing.    Exercise 
extreme caution around the pump.   

 

On Site 

Do not try to move the Kodiak once material has 

been added to the hopper, the increased weight and higher cen-

ter of gravity could result in dangerous instability.  

 

Damaged or Modified Equipment 

Keep the machine in good repair.  

C

ONTENTS

 

Warnings & Precautions ………..

 2 

Technical Support ……………….

 2 

Getting Started …………………..

 3 

Electronics Detail ………………..

 5 

Parts List & Diagrams ……

 6 thru 9 

Tools & Maintenance ………….

 10 

Troubleshooting …………………

11 

Terms & Warranty ………………

12

T

ECHNICAL

 S

UPPORT

 

Contact our factory by phone at 

877-833-4342

. Phone support hours are 8:00am-4:00pm PST, Mon. to Fri. Messages can be left after 

hours with the message center.  Please have your Kodiak serial number ready.   

 

 

 

MY SERIAL NUMBER IS_______________________________________

 

Summary of Contents for KODIAK M2

Page 1: ...www sprayrig com Toll Free 877 833 4342 Fax 253 833 4329 Email info sprayrig com ...

Page 2: ...he control box seal and cause a control box failure creating a hazard To clean control box wipe down with damp cloth only The Kodiak uses a lower voltage line to the gun to operate the on off switch This is to reduce the hazard associated with shock This safety feature does not reduce the risk of an electrical spark igniting flammable materials Use caution at all times when oper ating the machine ...

Page 3: ...drive shaft alignment The rotor should stick out approx 2 as shown above making sure the gasket in the brass retainer stays in place The connecting drive shaft must align with the square receiver on the rigid coupling If the rotor is inserted far enough and the connecting drive shaft is aligned the assembly will connect back into it s original position and can be locked back in place The Rotor Sta...

Page 4: ...mp 7 WETTING THE HOSE Pump the slurry from Step 4 into the hopper for a minute or two creating a lubricated slick environment for the material to pass through the lines easily This helps to prevent a dry pack condition that can happen if you pump thick material into a dry hose The head of the material sees only the dry inside of the hose and as it moves along continues to dry out causing a dry pac...

Page 5: ...w 0 5 Sec off 1 Sec Green 0 5 Sec off RECOVERED OVERVOLTAGE Slow Flash Red Yellow off Green off 1 Sec Red 1 Sec Yellow 0 5 Sec off 1 Sec Green 0 5 Sec off ROTABLE SPARE PROGRAM The Kodiak electronic box is best serviced by factory technicians We do not rec ommend that they be serviced in the field Since the Kodiak is built to last it pays to keep it operational We offer a unique and affordable spa...

Page 6: ...control cable 1 7 00624 Main chassis frame 1 8 00643 Pump gear motor 1HP 5 1 1 9 00523 Tire wheel assy 2 Ref PN Description Qty 10 00646 Junction plate 1 11 00620 Pump housing base 1 12 00538 Lever camloc 2 13 00650 Frame rail 2 14 00486 Stator tube 1 15 00621 Pump housing retainer 1 16 00623 Pump housing 1 17 00628 Flat seal 6 inch 1 18 00622 Hopper 1 PARTS LISTS AND DIAGRAMS Fig 2 Kodiak M2 Cont...

Page 7: ...e band seal 1 10 00694 Lower spring retainer 1 11 00549 Spring 1 12 00550 Spring retainer 1 13 00689 1 REF P N DESCRIPTION QTY 14 00552 Square drive 1 15 00553 Connecting rod 1 16 00590 Mechanical seal assy 1 17 00681 Bolt 8 mm x 25 mm 4 18 00646 Junction plate 1 19 00647 Spacer plate 1 20 00643 Pump gear motor 1 hp 5 1 Bison 1 21 00629 Bracket axle motor 1 22 00632 Plate motor mount 1 23 00686 Bo...

Page 8: ... Base pump housing 1 4 00621 Retainer pump housing 1 5 00538 Lever camloc 2 6 00627 Flat seal 3 inch 2 7 00486 Stator tube 1 REF P N DESCRIPTION QTY 8 00556 Rotor 1 9 00623 Pump housing 1 10 00628 Flat seal 6 inch 1 11 00443 Camloc pin 1 1 2 in 2 12 00539 Bolt 5 16x1 1 4 4 13 00682 Lock washer 5 16 4 8 ...

Page 9: ...ilizer 2 10 00685 Screw 1 4 20x5 8 SHC 4 Fig 6 Electric Pole Gun REF P N DESCRIPTION 8 00340 Valve air metering 1 9 00589 Switch push pull 1 10 00134 Pipe pole gun 1 11 00135 Bracket elec pole gun 1 12 3 4 close nipple OPTIONAL 1 13 00172 3 4 ball valve OPTIONAL 1 REF P N DESCRIPTION QTY 1 00122 Nut tip retainer 1 2 0012X Tip pole gun 1 3 00133 Head gun 1 4 125 4 4 Hose barb 1 4 MNPT 1 5 OET 1518 ...

Page 10: ...ween use you can leave a mud in the hopper Wipe down the machine and rinse off the hose set It will not hurt the pump or the hopper to leave tex ture in it You may cover the hopper to keep texture from dry ing out If you expect long delays between jobs then it is best if you do a more thorough clean up see Step 10 on Page 3 Flush soapy water solution through the hopper pump and hose set Use liquid...

Page 11: ...ly shock load while turning on motor If still not freed remove stator tube and free the rotor Reinstall with liquid dish soap as lubricant Pump is slow and getting worse Rotor or stator is worn Rotor and stator are wear parts and must be replaced from time to time Pump shows some leakage Mechanical seal is worn Mechanical seal is a wear part and will need to be replaced occasionally Service depend...

Page 12: ...e oftheinventory committed tothe order Such time will not normally exceed 6 months Returned Goods Goods may not be returned without prior approval and a Return Authorization Number RAN Only new parts in new condition valued under 1 000 00 may be returned The return period is 30 days from original shipping date A minimum restocking fee of 25 will apply Items valued over 1 000 00including big rigsan...

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