2
High Pressure
The Kodiak is capable of very high pressure. Extreme caution
must be used in its operation. Pressure increases as resistance
in the material line increases. Longer hose lengths will increase
pressure as will a kink in the line. The Kodiak will build pressure
to overcome the resistance and move the material through the
line. This machine is designed for high pressure. Lack of caution
for it’s high pressure capabilities may result in serious injury to the
operator or anyone close by.
Make sure the material line is free of restrictions and is not kinked be-
fore use.
Valves are not standard equipment on the spray line, to in-
sure that a valve is not inadvertently closed while the pump is on
.
Since there is no valve there will be some dripping from the gun after
the switch is turned off while the pressure is relieved from the material
line. You can continue to spray as the material begins to slow down or
point the gun into the hopper until the material stops flowing.
Extension Cord Use
The Kodiak is a powerful pump and requires a good power
source. It will draw from 5 to 15 amps depending on the type of
material being sprayed. The choice of extension cord is critical.
An improperly sized extension cord can cause the control box to
sense an under voltage condition and stop. This is a safety fea-
ture to protect the electric motor and control box.
Use this chart to
select the right cord for your use:
Extension Cord
Recommended
Wire Size
Maximum Length
14 ga
25 feet
12 ga
50 feet
10 ga
75 feet
Note:
These figures apply to the Kodiak in normal temperatures
under 100 degrees. Demanding conditions such as pumping a
thick knockdown mud in very high temperatures may require
shorter extension cords or larger wire size.
Electric Shock
This machine is designed to be operated in a dry environment.
Do not expose control box to rain, mist or streams of water.
Direct stream of water from a high pressure washer will overcome
the control box seal and cause a control box failure, creating a
hazard. To clean control box, wipe down with damp cloth only.
The Kodiak uses a lower voltage line to the gun to operate the on/
off switch. This is to reduce the hazard associated with shock.
This safety feature does not reduce the risk of an electrical spark
igniting flammable materials. Use caution at all times when oper-
ating the machine and do not expose the switch at the gun to
flammable materials.
Explosion
This machine operates on 110 VAC and is equipped with a three-
prong plug for grounding. Do not operate without the grounding
terminal on the plug. Use only properly grounded 110 VAC, 15
Amp outlets to reduce the risk of static sparking. Only use exten-
sion cords that accept a grounding wire. Static sparking can
cause explosion of flammable materials. Do not operate this ma-
chine in an enclosed area that contains flammable materials or
within 30 feet of any flammable or explosive materials.
Moving Parts
The pump uses a connecting rod in the pump body to turn the
rotor. This drive system is exposed to the top of the pump body
to allow the free flow of material. Keep all foreign objects, hands,
loose clothing or any other item from the pump cavity. Only put
material that you want to pump into the hopper or pump housing.
Foreign objects such as loose clothing can get caught in the drive
system and pull the object into the pump housing. Exercise
extreme caution around the pump.
On Site
Do not try to move the Kodiak once material has
been added to the hopper, the increased weight and higher cen-
ter of gravity could result in dangerous instability.
Damaged or Modified Equipment
Keep the machine in good repair.
C
ONTENTS
Warnings & Precautions ………..
2
Technical Support ……………….
2
Getting Started …………………..
3
Electronics Detail ………………..
5
Parts List & Diagrams ……
6 thru 9
Tools & Maintenance ………….
10
Troubleshooting …………………
11
Terms & Warranty ………………
12
T
ECHNICAL
S
UPPORT
Contact our factory by phone at
877-833-4342
. Phone support hours are 8:00am-4:00pm PST, Mon. to Fri. Messages can be left after
hours with the message center. Please have your Kodiak serial number ready.
MY SERIAL NUMBER IS_______________________________________