background image

Operation

• 

DO NOT USE CHEMICALS OR FLUIDS TO START 
THE FIRE - Never use gasoline, gasoline-type 
lantern fuel, kerosene, charcoal lighter fluid, or 
similar liquids to start or “freshen up” a 

fi

 re in this 

stove. Keep all such liquids well away from the 
stove while it is in use.

• 

HOT WHILE IN OPERATION. KEEP CHILDREN, 
CLOTHING AND FURNITURE AWAY. CONTACT MAY 
CAUSE SKIN BURNS.

This heater is designed to burn only PFI Premium grade 

pellets. This appliance can also burn pellets rated as standard 
after May 16, 2015

1. Garbage;
2.  Lawn clippings or yard waste;
3.  Materials containing rubber, including tires;
4.  Materials containing plastic;
5.  Waste petroleum products, paints or paint thinners, or 

asphalt products;

6.  Materials containing asbestos;
7.  Construction or demolition debris;
8.  Railroad ties or pressure-treated wood;
9.  Manure or animal remains;
10.  Salt water driftwood or other previously salt water 

saturated materials;

11.  Unseasoned wood; or
12.  Paper products, cardboard, plywood, or particleboard. 

The prohibition against burning these materials does 
not prohibit the use of 

fi

 re starters made from paper, 

cardboard, saw dust, wax and similar substances for 
the purpose of starting a 

fi

 re in an affected wood heater.

DO NOT BURN:
Burning these materials may result in release of toxic fumes 

or render the heater ineffective and cause smoke.

PROPER FUEL

THIS STOVE IS APPROVED FOR BURNING PELLETIZED 

WOOD FUEL ONLY!

 Factory-approved pellets are those 1/4” 

or 5/16” in diameter and not over 1” long. Longer or thicker 
pellets sometimes bridge the auger 

fl

 ights, which prevents 

proper pellet feed. Burning wood in forms other than pellets 
is not permitted. It will violate the building codes for which 
the stove has been approved and will void all warranties. The 
design incorporates automatic feed of the pellet fuel into the 

fi

 re at a carefully prescribed rate. Any additional fuel introduced 

by hand will not increase heat output but may seriously impair 
the stoves performance by generating considerable smoke. 
Do not burn wet pellets. The stove’s performance depends 
heavily on the quality of your pellet fuel. Avoid pellet brands 
that display these characteristics:

Excess Fines – “Fines” is a term describing crushed pellets 

or loose material that looks like sawdust or sand. Pellets can 
be screened before being placed in hopper to remove most 

fi

 nes.

Binders – Some pellets are produced with materials to hold 

the together, or “bind” them.

High ash content – Poor quality pellets will often create 

smoke and dirty glass. They will create a need for more 
frequent maintenance. You will have to empty the burn pot 
plus vacuum the entire system more often. Poor quality pellets 
could damage the auger. We cannot accept responsibility for 
damage due to poor quality pellet.

PRE-START-UP CHECK

Remove burn pot, making sure it is clean and none of the 

air holes are plugged. Clean the 

fi

 rebox, and then reinstall 

burn pot. Clean door glass if necessary (a dry cloth or paper 
towel is usually suf

fi

 cient). Never use abrasive cleaners on the 

glass or door. Check fuel in the hopper, and re

fi

 ll if necessary.

BUILDING A FIRE

Never use a grate or other means of supporting the fuel. 

Use only the burn pot supplied with this heater.

Hopper lid must be closed in order for the unit to feed pellets.
During the start-up period:
1.  Make sure burn pot is free of pellets.
2.  DO NOT open the viewing door.
3.  DO NOT open the damper, the damper needs to be 

closed during start up.

4.  DO NOT add pellets to the burn pot by hand.
NOTE: During the 

fi

 rst few 

fi

 res, your stove will emit an odor 

as the high temperature paint cures or becomes seasoned to 
the metal. Maintaining smaller 

fi

 res will minimize this. Avoid 

placing items on stove top during this period because paint 
could be affected.

Attempts to achieve heat output rates that exceed heater 

design speci

fi

 cations can result in permanent damage to the 

heater.

THE HOTROD AUTOMATIC FIRESTARTER

Fill hopper and clean burn pot.
Press “On/Off” button. Make sure green light comes on.
The damper should be completely closed or open no more 

than ¼ of the way during start-up. This will vary depending on 
your installation and elevation. Once 

fi

 re is established adjust 

for desired 

fl

 ame increasing the amount the damper is open 

as the heat setting is increased. (See “DAMPER CONTROL”)

Adjust feed rate to desired setting by pressing “Heat Level 

Advance” button.

If 

fi

 re doesn’t start in 12 minutes, press “On/Off”, wait a few 

minutes, clear the burn pot, and start procedure again.

DAMPER CONTROL

The damper control lever is located on the back of the 

stove on the lower left side. The dampener adjusts the 
combustion air. This control is necessary due to the varied 
burn characteristics of individual installations, different pellet 
brands and pellet feed rates. It allows you to improve the 

19

Summary of Contents for Ashley AP5660

Page 1: ...e Contact your local building or fire officials about restrictions and installation inspection requirements in your area These Pellet Stove Room Heaters have been designed for use in the US and Canada and are suitable for mobile homes The French version of this manual is available for download at www usstove com Save These Instructions United States Stove Company 227 Industrial Park Road South Pit...

Page 2: ...ve unless in structions for doing so are given in this manual All other work should be done by a trained technician Do not operate your stove with the viewing door open The au ger will not feed pellets under these circumstances and a safety concern may arise from sparks or fumes entering the room Allow the stove to cool before performing any maintenance or cleaning Ashes must be disposed in a meta...

Page 3: ...for Purchase Alternative Heat Main Heat Source Decoration Cost Other _________________________ What was the determining factor for purchasing your new USSC appliance _______ I have read the owner s manual that accompanies this unit and fully understand the Installation Operation and Maintenance of my new USSC appliance Print Name Signature Date Please attach a copy of your purchase receipt Warrant...

Page 4: ... CUT HERE CUT HERE Fold Here Fold Here United States Stove Company P O Box 151 South Pittsburg TN 37380 Fold Here PLACE STAMP HERE ...

Page 5: ...TM E 2779 EPA Method 28R FUEL CONSIDERATIONS Your pellet stove is designed and tested with premium grade pellets that comply with Pellet Fuels Institute PFI standards You can only burn premium grade pellets in this pellet heater Minimum of 40 lbs density per cubic ft 1 4 to 5 16 diameter length no greater than 1 5 not less than 8 200 BTU lb moisture under 8 by weight ash under 1 by weight and salt...

Page 6: ... IMPROPER INSTALLATION The manufacturer will not be held responsible for damage caused by the malfunction of a stove due to improper venting or installation Call 800 750 2723 and or consult a professional installer if you have any questions CLEARANCES Your pellet stove has been tested and listed for installation in residential mobile home and alcove applications in accordance with the clearances g...

Page 7: ...152 mm beyond the front and beyond each side of the fuel loading and ash removal openings Your heater will need a minimum 31 x 38 floor protector Floor protection must extend under and 2 in 50 8mm to each side of the chimney tee for an interior vertical installation see FIGURE 2 Canadian Installations require a minimum of 450 mm 17 7 beyond the front of the unit and 200mm 7 8 beyond each side of t...

Page 8: ...LLET VENT TYPE A UL listed 3 inch or 4 inch type PL pellet vent exhaust system must be used for installation and attached to the pipe connector provided on the back of the stove use a 3 inch to 4 inch adapter for 4 inch pipe Connection at back of stove must be sealed using Hi Temp RTV Use 4 inch vent if the vent height is over 12 feet or if the installation is over 2 500 feet above sea level We re...

Page 9: ...when adjacent to public walkways E Minimum 2 foot 0 61m clearance above any grass plants or other combustible materials F Minimum 3 foot 0 91m clearance from an forced air intake of any appliance G Minimum 2 foot 0 61m clearance below eves or overhang H Minimum 1 foot 0 3m clearance horizontally from combustible wall I Must be a minimum of 3 foot 0 091m above the roof and 2 foot 0 61m above the hi...

Page 10: ...TEP 2 Unpack the top mount controls and ensure that the wiring harness shown is attached securely STEP 3 Connect the factory installed wiring harnesses to the control panel as shown STEP 4 Attach the control panel to the top of the stove as shown STEP 5 Secure with two sheet metal screws Assembly Instructions 10 ...

Page 11: ...rfere with the house framing wiring etc 2 Install a non combustible hearth pad underneath the pellet stove This pad should extend at least 6 152mm in front of the unit 3 Place the pellet stove approximately 15 381mm away from the interior wall 4 Locate the center of the exhaust pipe of your unit This point should then be extended to the interior wall of your house Once you have located the center ...

Page 12: ...ir Intake with approved cap 6 152mm Clearance to Combustibles Floor Protector 6 152mm Clearance Front Figure 9 6 152 mm Clearance Wall to Back of Unit Wall Thimble Exhaust Vent 45 Elbow or Listed Termination Rodent Mesh Cap Combustion Air Intake with approved cap 12 300mm Existing Floor Combustible Non Combustible Floor Protection 6 152 mm 12 ...

Page 13: ...ion air intake pipe 6 Secure all vent joint connections with 3 screws Seal the exhaust vent joint connections with high temperature silicone sealant 7 Install a tee with a cleanout on the exhaust pipe found at the rear of your unit 8 Install approved vent upward through the ceiling When you pass through the combustible framing ensure that the appropriate ceiling fire stop is used You must maintain...

Page 14: ...te the center of the exhaust pipe at the back of the unit Line up the center with the same spot on the exterior wall a cut a 7 178mm diameter hole through the wall 7 Install the wall thimble refer to the instructions which come with the wall thimble 8 Install an approved exhaust vent through the wall be sure to make sure that 3 75mm clearances to combustibles are maintained 9 Secure all vent joint...

Page 15: ...DIRECT TEMP VENT SYSTEM FOR PELLET STOVE HEATERS UP AND OUT HORIZONTAL TERMINATION KIT Images courtesy of Selkirk STRAIGHT OUT HORIZONTAL TERMINATION KIT STRAIGHT OUT HORIZONTAL TERMINATION KIT Installation 15 ...

Page 16: ...iteria must be met The unit must be secured to the floor using lag bolts in the holes provided in the pedestal base Ensure that the unit is permanently electrically grounded to the chassis of your home with 18 gauge copper wire All exhaust systems must have a spark arrestor IT IS MANDATORY TO TAKE THE COMBUSTION AIR FROM THE OUTSIDE WHEN INSTALLING THIS UNIT IN AIR TIGHT OR MANUFACTURED MOBILE HOM...

Page 17: ...Installation SELKIRK DIRECT TEMP VENT SYSTEM FOR PELLET STOVE HEATERS Images courtesy of Selkirk 17 ...

Page 18: ...N The C F button changes the two digit display from degrees Celsius to degrees Fahrenheit D MODE M T BUTTON The Mode of the stove can be switched between manual and controlled with a Thermostat Separate LEDs to the left of the two digit display indicate the mode of operation Manual or T Stat The stove has to be in normal operation to be switched from Manual to T Stat mode Manual mode operates acco...

Page 19: ...ore being placed in hopper to remove most fines Binders Some pellets are produced with materials to hold the together or bind them High ash content Poor quality pellets will often create smoke and dirty glass They will create a need for more frequent maintenance You will have to empty the burn pot plus vacuum the entire system more often Poor quality pellets could damage the auger We cannot accept...

Page 20: ...L TIMES EXCEPT WHEN REFILLING DO NOT OVERFILL HOPPER SHUTDOWN PROCEDURE Turning your stove off is a matter of pressing the POWER button on the display board The green light will turn back to red when the POWER button is pushed The auger motor will stop and the blowers will continue to operate until the internal firebox temperatures have fallen to a preset level 1 Your stove is equipped with a high...

Page 21: ...Exchanger There is a clean out plate on both sides of the heat exchanger that need to be removed to clean fly ash out of the heat exchanger The cleanouts are located inside the cabinet doors on the lower front corners of the heat exchanger If a vacuum is used to clean your stove we suggest using a vacuum designed for ash removal Some regular vacuum cleaner i e shop vacs may leak ash into the room ...

Page 22: ... any remaining pellets from the hopper and the auger feed system Scoop out the pellets and then run the auger until the hopper is empty and pellets stop flowing this can be done by pressing the ON button with the viewing door open Vacuum out the hopper Thoroughly clean the burn pot and firebox It may be desirable to spray the inside of the cleaned hopper with an aerosol silicone spray if your stov...

Page 23: ...should be placed on a non combustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have been thoroughly cooled Do not place other waste in the same container SMOKE AND CO MONITORS Burning wood naturally produces sm...

Page 24: ...his must be brushed clean The exhaust fan can be found behind the left side panel facing the front of the heater the circulation fan can be found behind the right side panel To access the igniter remove the air inlet tube and cover 2 screws The auger motor is located in the center rear of the unit Note When cleaning take care not to damage the fan blades Figure 26 Heat Exchanger Cleaner Handle Cir...

Page 25: ...ossible Causes Possible Remedies Unplug stove first when possible 1 The convection blower is overheating and tripping the internal temperature shutoff Clean any dust off of the windings and fan blade If oiling the blower does not help the blower may be bad 2 The stove is being left on the highest setting for extended periods of time If operating the heater on the highest heat setting the room temp...

Page 26: ...the gray wires to the air switch 6 Combustion blower failure With the stove on check to see if the combustion blower is running If it is not you will need to check for power going to the combustion blower It should be a full current If there is power the blower is bad If there is not see 8 7 Control board not sending power to combustion blower If there is no current going to the combustion blower ...

Page 27: ...the motor is bad 8 The Proof of Fire POF thermodisc has malfunctioned Temporarily bypass the POF thermodisc by disconnecting the two wires and connecting them with a short piece of wire Then plug the stove back up If the stove comes on and works you need to replace the POF thermodisc This is for testing only DO NOT LEAVE THE THERMODISC BYPASSED Your blowers will never shut off and if the fire went...

Page 28: ...ger tube for signs of damage such as burrs rough spots or grooves cut into the metal that could have caused a jam 7 The auger motor has failed Remove the auger motor from the auger shaft and try to run the unit If the motor will turn the shaft is jammed on something If the motor will not turn the motor is bad STOVE FEEDS PELLETS BUT WILL NOT IGNITE Possible Causes Possible Remedies Unplug stove fi...

Page 29: ...UT FUEL FEED LIGHT COMES ON AS DESIGNED Possible Causes Possible Remedies Unplug stove first when possible 1 High limit switch has tripped or is defective Wait for the stove to cool for about 30 45 minutes Locate the High Limit thermodisc and press the reset button on the back of it If the heater will not restart check the thermodisc to see if it s bad To test if the thermodisc is bad you can bypa...

Page 30: ...RK AND HAS BLACK TIPS AFTER STOVE HAS BEEN ON FOR A WHILE THE BURNPOT OVERFILLS Possible Causes Possible Remedies Unplug stove first when possible 1 Stove or vent pipe is dirty which restricts airflow through the burnpot Follow all cleaning procedure in the maintenance section of the owner s manual 2 Vent pipe installed improperly Check to make sure the vent pipe has been installed according to th...

Page 31: ...1 2 3 9 8 10 4 5 7 8 11 19 14 18 34 17 15 16 13 12 21 22 21 23 24 33 6 25 20 32 26 27 28 Parts Diagram 31 ...

Page 32: ...167 Gasket Convection Blower 1 18 80622 Blower Convection 1 19 80604 Igniter 1 20 80676 PCBA Controller 1 21 891998 Bushing 2 22 891999 Auger 1 23 80606 Motor Auger 1 24 80491 Micro Switch 1 25 892344 Top Assembly 1 26 892264 Panel Left Cabinet 1 27 892345 Panel Right Cabinet 1 28 892037 Hearth Trim 1 29 892276 Ashley Grill Opening 1 30 851714 Ashley Logo 1 31 892064 Decorative Log 1 32 892199 Hou...

Page 33: ...Wiring Diagram 33 ...

Page 34: ...ty or any implied warranty 2 Should the heater be replaced by United States Stove Company free of charge all further warranty obligations are thereby met 3 Parts and or service replacements made under the terms of this warranty are warranted only for the remaining period of the original heater warranty 4 Without speci c written exclusionary waivers no one has authority to add to or vary this limit...

Page 35: ...Notes ...

Page 36: ... THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST 1 THE PART NUMBER 2 THE PART DESCRIPTION 3 THE MODEL NUMBER AP5660 PE 4 THE SERIAL NUMBER ____________________ United States Stove Company 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 800 750 2723 WWW USSTOVE COM HOW TO ORDE...

Reviews: