Ashley 1440E Owner'S Installation And Operation Manual Download Page 22

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Your  wood  furnace  is  a  high  efficiency  furnace  and  therefore  requires  little  maintenance.  It  is  important  to 

perform a visual inspection of the furnace every time it is emptied, in order to insure that no parts have been 

damaged, in which case repairs must be performed immediately. Inspect and clean the chimney and connector 

pipe periodically for creosote buildup or obstructions.

GASKET

It is recommended that you change the door gasket (which makes your furnace door air tight) once a year, in 

order to insure good control over the combustion, maximum efficiency and security. To change the door gasket, 

simply remove the damaged one. Carefully clean the available gasket groove, apply a high temperature silicone 

sold for this purpose and install the new gasket. You may light up your furnace again approximately 24 hours after 

having completed this operation. This unit’s feed door uses a 3/4” diameter rope gasket. This unit’s ash door uses 

a 1/2” diameter rope gasket.

PAINT

Only clean your furnace with a dry soft cloth that will not harm the paint finish. If the paint becomes scratched or 

damaged, it is possible to give your wood furnace a brand new look by repainting it with a 1200° F heat resistant 

paint. For this purpose, simply scrub the surface to be repainted with fine sand paper, clean it properly, and apply 

thin coats (2) of paint successively.

AIR TUBES

The air tubes assembled in this unit are designed to provide an accurate mix of secondary air to insure the 

highest efficiency. Any damage or deterioration of these tubes may reduce the efficiency of combustion. The 

air tubes are held in position by either screws or snap pins. Locate these to either side of the tube and remove to 

allow the tube to be removed and replaced.

WARNING:

 Never operate the furnace without a gasket or with a broken one. Damage to the furnace or 

even house fire may result.

Maintenance

ATTENTION:

 This wood heater needs periodic inspection and repair for proper operation. It is against federal 

regulations to operate this wood heater in a manner inconsistent with operating instructions in this manual.

Summary of Contents for 1440E

Page 1: ...37380 852836 3901F Installation is to be preformed by a qualified installer SAVE THESE INSTRUCTIONS This unit is certified UL 391 R2014 U S ENVIRONMENTAL PROTECTION AGENCY Certified to comply with the...

Page 2: ...by furnace main disconnect Respect all local and national codes when installing this unit This unit is not to be connected to a chimney flue serving another appliance This unit is designed to burn sol...

Page 3: ...not be altered It is against federal regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual The operation of this...

Page 4: ...e pipe and chimney must be kept in good condition These instructions also apply to a draft inducer if used To prevent flame or smoke spillage the slide baffle must be pulled out and the fuel loading d...

Page 5: ...lowing is a list of tools and materials needed to install your furnace 7 16 socket wrench 5 16 socket Best if using a power drill and a socket bit Pair of pliers or channel locks Power drill with an 1...

Page 6: ...re proper assembly installation and operation of your new furnace If installing in an area with a fan it should not be allowed to create negative pressure in the room where the furnace is installed LO...

Page 7: ...M L N K MAINTENANCE CLEARANCE FLOOR PROTECTOR REQUIREMENTS FLOOR PROTECTOR The furnace must be placed on solid concrete solid masonry or when installed on a combustible floor on a floor protector The...

Page 8: ...s furnace the hot air plenum is to have a minimum height of 24 610mm if the top of the first vertical section is not flush with the top of the first horizontal section of ductwork If the top of the pl...

Page 9: ...9 CENTRAL INSTALLATION Air Filter Replacement...

Page 10: ...hermodisc 3 Remove blowers from cartons Remove junction box cover Attach clip nuts as in figure shown Install blower s and gasket s with 1 4 20 x 3 4 bolts as shown 4 Wire right side blower first See...

Page 11: ...ian It is recommended to connect the furnace to its own 15 amp 120 Volt circuit from the house power supply 105 C NOTE Wire leads from the distribution blower are usually BOTH BLACK Makes no differenc...

Page 12: ...mney must exceed any part of the building or other obstruction within a 10 3 04m distance by a height of 2 0 6m Installation of an interior chimney is always preferable to an exterior chimney The inte...

Page 13: ...a professional Make sure there are no cracks loose mortar or other signs of deterioration and blockage Have the chimney cleaned before the furnace is installed and operated When connecting the furnace...

Page 14: ...ctor and a minimum 24 gauge ventilated wall thimble which has two air channels of 1 25 4 mm each construct a wall pass through There shall be a minimum 6 152 4 mm separation area containing fiberglass...

Page 15: ...foot with the upper end of the section toward the chimney Any installation with a horizontal run of furnace pipe must conform to NFPA 211 You may contact NFPA National Fire Protection Association and...

Page 16: ...ame manufacturer and install the ceiling support package or wall pass through and T section package firestops where needed insulation shield roof flashing chimney cap etc Maintain proper clearance to...

Page 17: ...for the maximum amount of combustion air during the initial start up to insure the fastest and cleanest start up These settings should remain open until the stove has heated up and an adequate fire ha...

Page 18: ...over or covered area from rain or snow also accelerates drying time A good indicator if wood is ready to burn is to check the piece ends If there are cracks radiating in all directions from the center...

Page 19: ...4 first fires Never start your furnace outside You will not be able to see if you are over heating LIGHTING YOUR WOOD FURNACE 1 Make sure that your furnace has been installed as per the instructions o...

Page 20: ...ill indicate the temperature of your gas exhaust fumes within the smoke exhaust system The ideal temperature for these gases is somewhere between 275 F and 500 F Below these temperatures the build up...

Page 21: ...rn rate slows the flow of usable heat out of the home through the chimney and it also consumes less wood SMOKE AND CO MONITORS Burning wood naturally produces smoke and carbon monoxide CO emissions CO...

Page 22: ...2 diameter rope gasket PAINT Only clean your furnace with a dry soft cloth that will not harm the paint finish If the paint becomes scratched or damaged it is possible to give your wood furnace a bra...

Page 23: ...68217 Feed Door Assy 1 13 610499 Tertiary Damper Assy 1 14 27901 Tertiary Damper Shield 1 15 89574 Handle Spring 2 16 891098 Handle Assembly 1 17 610496 Assembly Ash Door 1 Replacement Parts 1 2 29 3...

Page 24: ...1 6 80594 Blower Assembly 2 7 89319 Blower Gasket 2 8 68231 3 Fan Cntrl Cord Assy 1 9 22140 Control Mounting Bracket 1 10 80714 F140 Thermodisc 1 11 80231 Cover Junction Box 1 Inordertomaintainwarran...

Page 25: ...mpany ________________________________________ Telephone No ______________________________________ Stove Inspected Chimney Swept Items Replaced ____________________________________ Service 05 Date ___...

Page 26: ...as a result of their breach of this written warranty or any implied warranty 2 Should the heater be replaced by United States Stove Company free of charge all further warranty obligations are thereby...

Page 27: ...Notes...

Page 28: ...owing information as shown in this list 1 The part number___________________________________________________________________________________ 2 The part description_____________________________________...

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