Ashley 1440E Owner'S Installation And Operation Manual Download Page 14

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COMBUSTIBLE WALL CHIMNEY CONNECTOR PASS-THROUGHS

Method A. 12” (304.8 mm) Clearance to Combustible Wall 

Member:  Using  a  minimum  thickness  3.5”  (89  mm)  brick 

and  a  5/8”  (15.9  mm)  minimum  wall  thickness  clay  liner, 

construct a wall pass-through. The clay liner must conform 

to ASTM C315 (Standard Specification for Clay Fire Linings) 

or its equivalent. Keep a minimum of 12” (304.8 mm) of brick 

masonry between the clay liner and wall combustibles. The 

clay liner shall run from the brick masonry outer surface to 

the inner surface of the chimney flue liner but not past the 

inner surface. Firmly grout or cement the clay liner in place 

to the chimney flue liner.

Method B. 9” (228.6 mm) Clearance to Combustible Wall 

Member:  Using  a  6”  (152.4  mm)  inside  diameter,  listed, 

factory-built  Solid-Pak  chimney  section  with  insulation 

of  1”  (25.4  mm)  or  more,  build  a  wall  pass-through  with  a 

minimum 9” (228.6 mm) air space between the outer wall of 

the chimney length and wall combustibles. Use sheet metal 

supports  fastened  securely  to  wall  surfaces  on  all  sides,  to 

maintain  the  9”  (228.6  mm)  air  space.  When  fastening 

supports to chimney length, do not penetrate the chimney 

liner (the inside wall of the Solid-Pak chimney). The inner end 

of the Solid-Pak chimney section shall be flush with the inside 

of the masonry chimney flue, and sealed with a non-water 

soluble refractory cement. Use this cement to also seal to 

the brick masonry penetration.

Method C. 6” (152.4 mm) Clearance to Combustible Wall 

Member: Starting with a minimum 24 gauge (.024” [.61 mm]) 

6” (152.4 mm) metal chimney connector, and a minimum 24 

gauge ventilated wall thimble which has two air channels of 

1” (25.4 mm) each, construct a wall pass-through. There shall 

be  a  minimum  6”  (152.4)  mm  separation  area  containing 

fiberglass insulation, from the outer surface of the wall thimble 

to  wall  combustibles.  Support  the  wall  thimble,  and  cover 

its opening with a 24-gauge minimum sheet metal support. 

Maintain the 6” (152.4 mm) space. There should also be a 

support sized to fit and hold the metal chimney connector. 

See that the supports are fastened securely to wall surfaces 

on all sides. Make sure fasteners used to secure the metal 

chimney connector do not penetrate chimney flue liner.

Method  D.  2”  (50.8  mm)  Clearance  to  Combustible  Wall 

Member: Start with a solid-pak listed factory built chimney 

section at least 12” (304 mm) long, with insulation of 1” (25.4 

mm) or more, and an inside diameter of 8” (2 inches [51 mm] 

larger than the 6” [152.4 mm] chimney connector). Use this 

as a pass-through for a minimum 24-gauge single wall steel 

chimney connector. Keep solid-pak section concentric with 

and  spaced  1”  (25.4  mm)  off  the  chimney  connector  by 

way of sheet metal support plates at both ends of chimney 

section. Cover opening with and support chimney section 

on both sides with 24 gauge minimum sheet metal supports. 

See that the supports are fastened securely to wall surfaces 

on all sides. Make sure fasteners used to secure chimney flue 

do not penetrate flue liner.

NOTES:

 Connectors to a masonry chimney, excepting method B, shall extend in one continuous section through the 

wall pass-through system and the chimney wall, to but not past the inner flue liner face. A chimney connector 

shall not pass through an attic or roof space, closet or similar concealed space, or a floor, or ceiling.

Summary of Contents for 1440E

Page 1: ...37380 852836 3901F Installation is to be preformed by a qualified installer SAVE THESE INSTRUCTIONS This unit is certified UL 391 R2014 U S ENVIRONMENTAL PROTECTION AGENCY Certified to comply with the...

Page 2: ...by furnace main disconnect Respect all local and national codes when installing this unit This unit is not to be connected to a chimney flue serving another appliance This unit is designed to burn sol...

Page 3: ...not be altered It is against federal regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual The operation of this...

Page 4: ...e pipe and chimney must be kept in good condition These instructions also apply to a draft inducer if used To prevent flame or smoke spillage the slide baffle must be pulled out and the fuel loading d...

Page 5: ...lowing is a list of tools and materials needed to install your furnace 7 16 socket wrench 5 16 socket Best if using a power drill and a socket bit Pair of pliers or channel locks Power drill with an 1...

Page 6: ...re proper assembly installation and operation of your new furnace If installing in an area with a fan it should not be allowed to create negative pressure in the room where the furnace is installed LO...

Page 7: ...M L N K MAINTENANCE CLEARANCE FLOOR PROTECTOR REQUIREMENTS FLOOR PROTECTOR The furnace must be placed on solid concrete solid masonry or when installed on a combustible floor on a floor protector The...

Page 8: ...s furnace the hot air plenum is to have a minimum height of 24 610mm if the top of the first vertical section is not flush with the top of the first horizontal section of ductwork If the top of the pl...

Page 9: ...9 CENTRAL INSTALLATION Air Filter Replacement...

Page 10: ...hermodisc 3 Remove blowers from cartons Remove junction box cover Attach clip nuts as in figure shown Install blower s and gasket s with 1 4 20 x 3 4 bolts as shown 4 Wire right side blower first See...

Page 11: ...ian It is recommended to connect the furnace to its own 15 amp 120 Volt circuit from the house power supply 105 C NOTE Wire leads from the distribution blower are usually BOTH BLACK Makes no differenc...

Page 12: ...mney must exceed any part of the building or other obstruction within a 10 3 04m distance by a height of 2 0 6m Installation of an interior chimney is always preferable to an exterior chimney The inte...

Page 13: ...a professional Make sure there are no cracks loose mortar or other signs of deterioration and blockage Have the chimney cleaned before the furnace is installed and operated When connecting the furnace...

Page 14: ...ctor and a minimum 24 gauge ventilated wall thimble which has two air channels of 1 25 4 mm each construct a wall pass through There shall be a minimum 6 152 4 mm separation area containing fiberglass...

Page 15: ...foot with the upper end of the section toward the chimney Any installation with a horizontal run of furnace pipe must conform to NFPA 211 You may contact NFPA National Fire Protection Association and...

Page 16: ...ame manufacturer and install the ceiling support package or wall pass through and T section package firestops where needed insulation shield roof flashing chimney cap etc Maintain proper clearance to...

Page 17: ...for the maximum amount of combustion air during the initial start up to insure the fastest and cleanest start up These settings should remain open until the stove has heated up and an adequate fire ha...

Page 18: ...over or covered area from rain or snow also accelerates drying time A good indicator if wood is ready to burn is to check the piece ends If there are cracks radiating in all directions from the center...

Page 19: ...4 first fires Never start your furnace outside You will not be able to see if you are over heating LIGHTING YOUR WOOD FURNACE 1 Make sure that your furnace has been installed as per the instructions o...

Page 20: ...ill indicate the temperature of your gas exhaust fumes within the smoke exhaust system The ideal temperature for these gases is somewhere between 275 F and 500 F Below these temperatures the build up...

Page 21: ...rn rate slows the flow of usable heat out of the home through the chimney and it also consumes less wood SMOKE AND CO MONITORS Burning wood naturally produces smoke and carbon monoxide CO emissions CO...

Page 22: ...2 diameter rope gasket PAINT Only clean your furnace with a dry soft cloth that will not harm the paint finish If the paint becomes scratched or damaged it is possible to give your wood furnace a bra...

Page 23: ...68217 Feed Door Assy 1 13 610499 Tertiary Damper Assy 1 14 27901 Tertiary Damper Shield 1 15 89574 Handle Spring 2 16 891098 Handle Assembly 1 17 610496 Assembly Ash Door 1 Replacement Parts 1 2 29 3...

Page 24: ...1 6 80594 Blower Assembly 2 7 89319 Blower Gasket 2 8 68231 3 Fan Cntrl Cord Assy 1 9 22140 Control Mounting Bracket 1 10 80714 F140 Thermodisc 1 11 80231 Cover Junction Box 1 Inordertomaintainwarran...

Page 25: ...mpany ________________________________________ Telephone No ______________________________________ Stove Inspected Chimney Swept Items Replaced ____________________________________ Service 05 Date ___...

Page 26: ...as a result of their breach of this written warranty or any implied warranty 2 Should the heater be replaced by United States Stove Company free of charge all further warranty obligations are thereby...

Page 27: ...Notes...

Page 28: ...owing information as shown in this list 1 The part number___________________________________________________________________________________ 2 The part description_____________________________________...

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