Ashley 1440E Owner'S Installation And Operation Manual Download Page 18

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Operation

The top down method of fire building is recommended for this appliance. After making sure that the stove air 

intake controls are fully open (open all three air controls to there maximum setting). Place the largest pieces of 

wood on the bottom, laid in parallel and close together. Smaller pieces are placed in a second layer, crossways 

to the first. A third layer of still smaller pieces is laid crossways to the second, this time with some spaces between. 

Then a fourth layer of loose, small kindling and twisted newspaper sheets tops off the pile.

Higher  efficiencies  and  lower  emissions  generally  result  when  burning  air  dried  seasoned  hardwoods,  as 

compared to softwoods or to green or freshly cut hardwoods.

DO NOT BURN:

1. 

Garbage;

2. 

Lawn clippings or yard waste;

3. 

Materials containing rubber, including tires;

4.  Materials containing plastic;

5.  Waste petroleum products, paints or paint 

thinners, or asphalt products;

6. 

Materials containing asbestos;

7. 

Construction or demolition debris;

8. 

Railroad ties or pressure-treated wood;

9. 

Manure or animal remains;

10. 

Salt water driftwood or other previously salt water 

saturated materials;

11. 

Unseasoned wood; or

12. 

Paper  products,  cardboard,  plywood,  or 

particleboard. The prohibition against burning 

these  materials  does  not  prohibit  the  use  of  fire 

starters made from paper, cardboard, saw dust, 

wax  and  similar  substances  for  the  purpose  of 

starting a fire in an affected wood heater.

Burning these materials may result in release of toxic fumes or render the heater ineffective and cause smoke.

Dead wood lying on the forest floor should be considered wet, and requires full seasoning time. Standing dead 

wood  can  usually  be  considered  to  be  about  2/3  seasoned.  Splitting  and  stacking  wood  before  it  is  stored 

accelerates drying time. Storing wood on an elevated surface from the ground and under a cover or covered 

area from rain or snow also accelerates drying time. A good indicator if wood is ready to burn is to check the 

piece ends. If there are cracks radiating in all directions from the center then the wood should be dry enough 

to burn. If your wood sizzles in the fire, even though the surface is dry, it may not be fully cured, and should be 

seasoned longer

Your furnace was designed to burn wood only; no other materials should be burned. Waste and other flammable 

materials should not be burned in your furnace. DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE. DO NOT 

BURN GARBAGE, GASOLINE, NAPTHA, ENGINE OIL, OR OTHER INAPPROPRIATE MATERIALS. Any type of wood may 

be used in your furnace, but specific varieties have better energy yields than others. Please consult the following 

table in order to make the best possible choice.

TYPE

WEIGHT

(LBS. CU. FT., DRY)

PER CORD

EFFICIENCY 

RANKING

SPLITS

MILLIONS BTU’s/

CORD

Hickory

63

4500

1.0

Well

31.5

White Oak

48

4100

.9

Fair

28.6

Red Oak

46

3900

.8

Fair

27.4

Beech

45

3800

.7

Hard

26.8

Sugar Maple

44

3700

.6

Fair

26.2

Black Oak

43

3700

.6

Fair

25.6

Ash

42

3600

.5

Well

25.0

Yellow Birch

40

3400

.4

Hard

23.8

Red Maple

38

3200

.3

Fair

22.6

Paper Birch

37

3100

.3

Easy

22.1

Elm/

Sycamore

34

2900

.2

Very 

Difficult

20.1

Red Spruce

29

1800

.1

Easy

16.1

It is EXTREMELY IMPORTANT that you use DRY 

WOOD only. The wood should have dried for 

9 to 15 months, such that the humidity content 

(in weight) is reduced below 20% of the weight 

of the log. It is very important to keep in mind 

that even if the wood has been cut for one, 

two  or  even  more  years,  it  is  not  necessarily 

dry, if it has been stored in poor conditions. 

Under extreme conditions it may rot, instead 

of drying. This point cannot be over stressed; 

the  vast  majority  of  the  problems  related  to 

the operation of a wood furnace is caused by 

the fact that the wood used was too damp or 

has dried in poor conditions.

These problems can be:

• 

 Ignition problems

•   Creosote build-up causing chimney fires

•   Low energy yield

•   Blackened windows

• 

 Incomplete log combustion

Summary of Contents for 1440E

Page 1: ...37380 852836 3901F Installation is to be preformed by a qualified installer SAVE THESE INSTRUCTIONS This unit is certified UL 391 R2014 U S ENVIRONMENTAL PROTECTION AGENCY Certified to comply with the...

Page 2: ...by furnace main disconnect Respect all local and national codes when installing this unit This unit is not to be connected to a chimney flue serving another appliance This unit is designed to burn sol...

Page 3: ...not be altered It is against federal regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual The operation of this...

Page 4: ...e pipe and chimney must be kept in good condition These instructions also apply to a draft inducer if used To prevent flame or smoke spillage the slide baffle must be pulled out and the fuel loading d...

Page 5: ...lowing is a list of tools and materials needed to install your furnace 7 16 socket wrench 5 16 socket Best if using a power drill and a socket bit Pair of pliers or channel locks Power drill with an 1...

Page 6: ...re proper assembly installation and operation of your new furnace If installing in an area with a fan it should not be allowed to create negative pressure in the room where the furnace is installed LO...

Page 7: ...M L N K MAINTENANCE CLEARANCE FLOOR PROTECTOR REQUIREMENTS FLOOR PROTECTOR The furnace must be placed on solid concrete solid masonry or when installed on a combustible floor on a floor protector The...

Page 8: ...s furnace the hot air plenum is to have a minimum height of 24 610mm if the top of the first vertical section is not flush with the top of the first horizontal section of ductwork If the top of the pl...

Page 9: ...9 CENTRAL INSTALLATION Air Filter Replacement...

Page 10: ...hermodisc 3 Remove blowers from cartons Remove junction box cover Attach clip nuts as in figure shown Install blower s and gasket s with 1 4 20 x 3 4 bolts as shown 4 Wire right side blower first See...

Page 11: ...ian It is recommended to connect the furnace to its own 15 amp 120 Volt circuit from the house power supply 105 C NOTE Wire leads from the distribution blower are usually BOTH BLACK Makes no differenc...

Page 12: ...mney must exceed any part of the building or other obstruction within a 10 3 04m distance by a height of 2 0 6m Installation of an interior chimney is always preferable to an exterior chimney The inte...

Page 13: ...a professional Make sure there are no cracks loose mortar or other signs of deterioration and blockage Have the chimney cleaned before the furnace is installed and operated When connecting the furnace...

Page 14: ...ctor and a minimum 24 gauge ventilated wall thimble which has two air channels of 1 25 4 mm each construct a wall pass through There shall be a minimum 6 152 4 mm separation area containing fiberglass...

Page 15: ...foot with the upper end of the section toward the chimney Any installation with a horizontal run of furnace pipe must conform to NFPA 211 You may contact NFPA National Fire Protection Association and...

Page 16: ...ame manufacturer and install the ceiling support package or wall pass through and T section package firestops where needed insulation shield roof flashing chimney cap etc Maintain proper clearance to...

Page 17: ...for the maximum amount of combustion air during the initial start up to insure the fastest and cleanest start up These settings should remain open until the stove has heated up and an adequate fire ha...

Page 18: ...over or covered area from rain or snow also accelerates drying time A good indicator if wood is ready to burn is to check the piece ends If there are cracks radiating in all directions from the center...

Page 19: ...4 first fires Never start your furnace outside You will not be able to see if you are over heating LIGHTING YOUR WOOD FURNACE 1 Make sure that your furnace has been installed as per the instructions o...

Page 20: ...ill indicate the temperature of your gas exhaust fumes within the smoke exhaust system The ideal temperature for these gases is somewhere between 275 F and 500 F Below these temperatures the build up...

Page 21: ...rn rate slows the flow of usable heat out of the home through the chimney and it also consumes less wood SMOKE AND CO MONITORS Burning wood naturally produces smoke and carbon monoxide CO emissions CO...

Page 22: ...2 diameter rope gasket PAINT Only clean your furnace with a dry soft cloth that will not harm the paint finish If the paint becomes scratched or damaged it is possible to give your wood furnace a bra...

Page 23: ...68217 Feed Door Assy 1 13 610499 Tertiary Damper Assy 1 14 27901 Tertiary Damper Shield 1 15 89574 Handle Spring 2 16 891098 Handle Assembly 1 17 610496 Assembly Ash Door 1 Replacement Parts 1 2 29 3...

Page 24: ...1 6 80594 Blower Assembly 2 7 89319 Blower Gasket 2 8 68231 3 Fan Cntrl Cord Assy 1 9 22140 Control Mounting Bracket 1 10 80714 F140 Thermodisc 1 11 80231 Cover Junction Box 1 Inordertomaintainwarran...

Page 25: ...mpany ________________________________________ Telephone No ______________________________________ Stove Inspected Chimney Swept Items Replaced ____________________________________ Service 05 Date ___...

Page 26: ...as a result of their breach of this written warranty or any implied warranty 2 Should the heater be replaced by United States Stove Company free of charge all further warranty obligations are thereby...

Page 27: ...Notes...

Page 28: ...owing information as shown in this list 1 The part number___________________________________________________________________________________ 2 The part description_____________________________________...

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