Ashley 1440E Owner'S Installation And Operation Manual Download Page 21

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TAMPER WARNING

This wood heater has a manufacturer-set minimum low burn rate that must not be altered. It is against federal 

regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating 

instructions in this manual.

VISIBLE SMOKE

The amount of visible smoke being produced can be an effective method of determining how efficiently the 

combustion process is taking place at the given settings. Visible smoke consist of unburned fuel and moisture 

leaving your stove. Learn to adjust the air settings of your specific unit to produce the smallest amount of visible 

smoke. Wood that has not been seasoned properly and has a high wood moisture content will produce excess 

visible smoke and burn poorly. Use the included moisture meter to insure your wood has a 20% or less moisture 

content.

EFFICIENCY

Efficiencies can be based on either the lower heating value (LHV) or the higher heating value (HHV) of the fuel. 

The lower heating value is when water leaves the combustion process as a vapor, in the case of wood stoves the 

moisture in the wood being burned leaves the stove as a vapor. The higher heating value is when water leaves 

the combustion process completely condensed. In the case of wood stoves this would assume the exhaust gases 

are room temperature when leaving the system, and therefore calculations using this heating value consider 

the heat going up the chimney as lost energy. Therefore, efficiency calculated using the lower heating value of 

wood will be higher than efficiency calculated using the higher heating value. In the United States all wood stove 

efficiencies should be calculated using the higher heating value. The best way to achieve optimum efficiencies 

is to learn the burn characteristic of you appliance and burn well-seasoned wood. Higher burn rates are not 

always the best heating burn rates; after a good fire is established a lower burn rate may be a better option for 

efficient heating. A lower burn rate slows the flow of usable heat out of the home through the chimney, and it 

also consumes less wood.

SMOKE AND CO MONITORS

Burning wood naturally produces smoke and carbon monoxide(CO) emissions. CO is a poisonous gas when 

exposed  to  elevated  concentrations  for  extended  periods  of  time.  While  the  modern  combustion  systems  in 

heaters drastically reduce the amount of CO emitted out the chimney, exposure to the gases in closed or confined 

areas can be dangerous. Make sure you stove gaskets and chimney joints are in good working order and sealing 

properly to ensure unintended exposure. It is recommended that you use both smoke and CO monitors in areas 

having the potential to generate CO.

OVER FIRING

Attempts  to  achieve  heat  output  rates  that  exceed  heater  design  specifications  can  result  in  permanent 

damage to the heater

POWER FAILURE INSTRUCTIONS

DO NOT add additional fuel after a power failure, remove all air filters and reduce combustion air to a minimum. 

Observe furnace closely until power is restored.

OPERATIONAL TIPS

Operational Tips for Good, Efficient, and Clean Combustion

•  Get the appliance hot and establish a good coal bed before adjusting to a low burn rate (this may take 30 

minutes or more depending on your wood), for an optimal low burn rate, once there is a well established 

fire in the furnace, close the damper on the door, and the rear pilot air damper completely, and open the 

secondary air damper to its maximum setting

•  Use smaller pieces of wood during start-up and a high burn rate to increase the stove temperature

•  Be considerate of the environment and only burn dry wood

•  Burn small, intense fires instead of large, slow burning fires when possible

•  Learn your appliance’s operating characteristics to obtain optimum performance

•  Burning unseasoned wet wood only hurts your stoves efficiency and leads to accelerated creosote buildup 

in your chimney.

CAUTIONS:

•  Ashes could contain hot embers even after two days without operating the furnace.

•  The ash pan can become very hot. Wear gloves to prevent injury.

•  Never burn the furnace with the ash trap open. This would result in over firing the furnace. Damage to the 

furnace and even house fire may result.

Summary of Contents for 1440E

Page 1: ...37380 852836 3901F Installation is to be preformed by a qualified installer SAVE THESE INSTRUCTIONS This unit is certified UL 391 R2014 U S ENVIRONMENTAL PROTECTION AGENCY Certified to comply with the...

Page 2: ...by furnace main disconnect Respect all local and national codes when installing this unit This unit is not to be connected to a chimney flue serving another appliance This unit is designed to burn sol...

Page 3: ...not be altered It is against federal regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual The operation of this...

Page 4: ...e pipe and chimney must be kept in good condition These instructions also apply to a draft inducer if used To prevent flame or smoke spillage the slide baffle must be pulled out and the fuel loading d...

Page 5: ...lowing is a list of tools and materials needed to install your furnace 7 16 socket wrench 5 16 socket Best if using a power drill and a socket bit Pair of pliers or channel locks Power drill with an 1...

Page 6: ...re proper assembly installation and operation of your new furnace If installing in an area with a fan it should not be allowed to create negative pressure in the room where the furnace is installed LO...

Page 7: ...M L N K MAINTENANCE CLEARANCE FLOOR PROTECTOR REQUIREMENTS FLOOR PROTECTOR The furnace must be placed on solid concrete solid masonry or when installed on a combustible floor on a floor protector The...

Page 8: ...s furnace the hot air plenum is to have a minimum height of 24 610mm if the top of the first vertical section is not flush with the top of the first horizontal section of ductwork If the top of the pl...

Page 9: ...9 CENTRAL INSTALLATION Air Filter Replacement...

Page 10: ...hermodisc 3 Remove blowers from cartons Remove junction box cover Attach clip nuts as in figure shown Install blower s and gasket s with 1 4 20 x 3 4 bolts as shown 4 Wire right side blower first See...

Page 11: ...ian It is recommended to connect the furnace to its own 15 amp 120 Volt circuit from the house power supply 105 C NOTE Wire leads from the distribution blower are usually BOTH BLACK Makes no differenc...

Page 12: ...mney must exceed any part of the building or other obstruction within a 10 3 04m distance by a height of 2 0 6m Installation of an interior chimney is always preferable to an exterior chimney The inte...

Page 13: ...a professional Make sure there are no cracks loose mortar or other signs of deterioration and blockage Have the chimney cleaned before the furnace is installed and operated When connecting the furnace...

Page 14: ...ctor and a minimum 24 gauge ventilated wall thimble which has two air channels of 1 25 4 mm each construct a wall pass through There shall be a minimum 6 152 4 mm separation area containing fiberglass...

Page 15: ...foot with the upper end of the section toward the chimney Any installation with a horizontal run of furnace pipe must conform to NFPA 211 You may contact NFPA National Fire Protection Association and...

Page 16: ...ame manufacturer and install the ceiling support package or wall pass through and T section package firestops where needed insulation shield roof flashing chimney cap etc Maintain proper clearance to...

Page 17: ...for the maximum amount of combustion air during the initial start up to insure the fastest and cleanest start up These settings should remain open until the stove has heated up and an adequate fire ha...

Page 18: ...over or covered area from rain or snow also accelerates drying time A good indicator if wood is ready to burn is to check the piece ends If there are cracks radiating in all directions from the center...

Page 19: ...4 first fires Never start your furnace outside You will not be able to see if you are over heating LIGHTING YOUR WOOD FURNACE 1 Make sure that your furnace has been installed as per the instructions o...

Page 20: ...ill indicate the temperature of your gas exhaust fumes within the smoke exhaust system The ideal temperature for these gases is somewhere between 275 F and 500 F Below these temperatures the build up...

Page 21: ...rn rate slows the flow of usable heat out of the home through the chimney and it also consumes less wood SMOKE AND CO MONITORS Burning wood naturally produces smoke and carbon monoxide CO emissions CO...

Page 22: ...2 diameter rope gasket PAINT Only clean your furnace with a dry soft cloth that will not harm the paint finish If the paint becomes scratched or damaged it is possible to give your wood furnace a bra...

Page 23: ...68217 Feed Door Assy 1 13 610499 Tertiary Damper Assy 1 14 27901 Tertiary Damper Shield 1 15 89574 Handle Spring 2 16 891098 Handle Assembly 1 17 610496 Assembly Ash Door 1 Replacement Parts 1 2 29 3...

Page 24: ...1 6 80594 Blower Assembly 2 7 89319 Blower Gasket 2 8 68231 3 Fan Cntrl Cord Assy 1 9 22140 Control Mounting Bracket 1 10 80714 F140 Thermodisc 1 11 80231 Cover Junction Box 1 Inordertomaintainwarran...

Page 25: ...mpany ________________________________________ Telephone No ______________________________________ Stove Inspected Chimney Swept Items Replaced ____________________________________ Service 05 Date ___...

Page 26: ...as a result of their breach of this written warranty or any implied warranty 2 Should the heater be replaced by United States Stove Company free of charge all further warranty obligations are thereby...

Page 27: ...Notes...

Page 28: ...owing information as shown in this list 1 The part number___________________________________________________________________________________ 2 The part description_____________________________________...

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