Arctic Cat Z Series 2006, Operator'S Manual

Page: 39 / 88

38 MAINTENANCE
MAINTENANCE
PERIODIC MAINTENANCE CHECKLIST
ITEM INTERVAL REFER TO REMARKS
Air Filter
(660 cc Turbo)
2000 miles/
Seasonal
__ Replace
Brake System (Hydraulic) Daily Page 57 Check for binding, leakage, and proper operation;
lever firmness, travel, caliper, disc, and pads
Brake System (Mechanical) Daily Page 56 Check for binding, sticking, and proper operation;
lever travel, cable, spring, caliper, and disc
Cooling System - Liquid Daily Page 15 Check for leakage, damage, obstructions, coolant
level
Cooling System - Fan Belt Monthly Page 77 Check tightness and for wear, damage, and
obstructions
Charging System - Accessory Belt
(660 cc)
Monthly Page 77 Check tightness and for wear, damage, and
obstructions
Oil System Daily Page 40-42 Check for leakage, damage, and injection/engine oil
level
Engine Oil
(660 cc Standard)
2500-3000
miles/
Seasonal
Page 41 Change oil and filter
Engine Oil
(660 cc Turbo)
2000 miles/
Seasonal
Page 41 Change oil and filter
Battery Daily Page 15
Page 53 Check for proper charge and tight connections
Stop Switch Daily — Check for proper operation
Hoses Daily — Check for damage, leakage, and routing
Headlight & Taillight/Brakelight Daily Page 71 Check for proper operation and cleanliness
Steering System Daily — Check for proper operation, tightness of bolts, and
binding
Throttle Control System Daily Page 31 Check for binding, sticking, proper operation, throttle
cable tension, and routing
Drive Belt Daily
Monthly
Page 61 Check for wear, cracks, and fraying
Check length and width dimensions
Ski Wear Bars Daily Page 74 Check for wear and damage
Carburetors - Main Jets - Adjustment
Screws
Daily
Weekly
Page 50
Page 42-50
Install proper main jets
Adjust according to specifications
Electrical Wiring Weekly — Check for wear, damage, tight connections, and
routing
Exhaust System Weekly Page 14 Check for damage, leakage, and obstructions
Nuts, Bolts, Fasteners Weekly — Check tightness
Recoil Starter Weekly — Check rope for wear, fraying, and proper operation
Shock Absorbers Weekly Page 17 Check for fluid leakage and damage
Spark Plugs
(2-Stroke)
Weekly Page 51 Check center electrode insulator color, carbon, and
gap
Suspension Weekly Page 67 Check for damage, loose components, and proper
adjustment
Track Tension/Alignment Weekly Page 64
Page 66 Check/adjust as necessary
Wear Strips Weekly Page 76 Check for wear and damage
Wires & Cables Weekly — Check for wear, damage, and routing
Fuel System - Tank, Pump,
In-Line Filter, & Vent Hose
Weekly — Check for damage, wear, obstructions, and leakage
Fuel Filter
(660 cc)
5000 miles/
2 years
__ Replace
APV System Monthly Page 22 Check/adjust as necessary
Standard Chain Case Monthly Page 34 Check lube level and for leakage
ACT Drive Gear Case Seasonal Page 35 Change drive fluid prior to storage
Heat Exchangers Monthly — Check for wear, leakage, and damage
Drive Clutch/Driven Pulley Monthly Page 15-16 Check for damage, abnormal noise, vibration,
binding, and sticking and clean off drive belt
deposits
Front & Rear Suspension Monthly Page 36 Grease