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5

Filling Gas Tank

Since gasoline expands as its temperature

increases, the gas tank must be filled to

its rated capacity only. Expansion room

must be maintained in the tank particu-

larly if the tank is filled with cold gaso-

line and then moved to a warm area.
Also, if the snowmobile is to remain on a

trailer after filling the gas tank, the bed of

the trailer must be maintained level to

prevent gasoline from draining out

through the gas tank vent hose.

Engine Break-In

The Arctic Cat engine (when new or

rebuilt) requires a short break-in period

before the engine is subjected to heavy

load conditions.
Premixing fuel and oil during the break

in period is not required. There is never a

more important period in the life of the

engine than the first 300 miles.
Since the engine is brand new, do not put

an excessive load on it for the first 300

miles. The various parts in the engine

wear and polish themselves to the correct

operating clearances. During this period,

prolonged full throttle operation or any

condition that might result in engine

overheating must be avoided.
0-160 km (0–100 miles): Avoid pro-

longed operation above 6000 RPM.
160-500 km (100–300 miles): Avoid pro-

longed operation above 8000 RPM.
500 km (300 miles) and beyond: The snow-

mobile can now be operated normally.

NOTE: After 500 miles of opera-

tion, the engine oil must be changed
and the oil filter replaced. If any
engine trouble should occur during
the engine break-in period, immedi-
ately have a Arctic Cat dealer check
the snowmobile.

Drive Belt Break-In

Drive belts require a break-in period of 25

miles. Drive the snowmobile for 25 miles

at 3/4 throttle or less. By revving the

engine up and down (but not exceeding 60

mph), the exposed cord on the side of a

new belt will be worn down. This will

allow the drive belt to gain its optimum

flexibility and will extend drive belt life.

NOTE: Before starting the snowmo-

bile in extremely cold temperatures,
the drive belt should be removed and
warmed up to room temperature.
Once the drive belt is at room tem-
perature, install the drive belt (see
Drive Belt sub-section in the Mainte-
nance section).

Cold Drive-Away 

Function

On these models, there is a “cold drive-

away” function incorporated within the

ECM. 
When cold-starting the engine, the cool-

ant temperature warning icon will illumi-

nate and the TEMP display on the

readout screen will begin to flash. With

the engine in this temperature range, the

RPM “limit” of the engine will be below

drive system engagement speed. As the

engine warms, the coolant temperature

warning icon will begin to flash, the

TEMP display will continue to flash, and

the RPM “limit” of the engine will

increase allowing the snowmobile to

move without full-throttle operation.

When the engine reaches proper operat-

ing temperature, the coolant temperature

warning icon and the TEMP display will

go out.

! WARNING

Always fill the gas tank in a well-venti-
lated area. Never add gasoline to the
snowmobile gas tank near any open
flames or with the engine running. DO
NOT SMOKE while filling the gas tank.

CAUTION

Never run the engine with the drive
belt removed. Excessive revving of
the engine could result in serious
engine damage and drive clutch fail-
ure.

Summary of Contents for M 9000 King Cat

Page 1: ...2 2017 017 OPERATOR S MANUAL OPERATOR S MANUAL M 9000 King Cat M 9000 King Cat www arcticcat com...

Page 2: ...Fuel Filter Light Bulbs Windshield Drive Belt Torn or Punctured Upholstery Wear Bars Brake Pads Spark Plugs Drive Clutch Driven Clutch Wear Parts Wear Strips Shock Absorber s Limited to one 1 year or...

Page 3: ...Start 13 Starting and Stopping Engine 14 Braking 14 Emergency Stopping 15 Throttle Ignition Monitor Switch 15 Lubrication 17 18 Chain CaseChain Case 17 Rear Suspension 17 Maintenance 19 37 Periodic M...

Page 4: ...and Safety Handbook Failure to follow this warn ing could result in personal injury to yourself or others Personal Injury To avoid injury to yourself and others NEVER operate the snowmobile without f...

Page 5: ...or service is ever required contact an authorized Arctic Cat Snowmobile dealer for professional service At the time of publication all information and illustrations were technically cor rect Some illu...

Page 6: ...plication of council directives Issued by European Commission EMC Directive 2014 30 EU EC Machinery Directive 2006 42 EC Type of Equipment Snowmobile Model Numbers Brand Name Arctic Cat S2017M9XKCUSO...

Page 7: ...3 Snowmobile Safety Rules...

Page 8: ...for Arctic Cat snowmobiles Location of a specific control will vary according to model 0747 616C Gasoline Oil Recommended Gasoline The only recommended gasoline to use in these snowmobiles is 91 octa...

Page 9: ...snowmobile Drive Belt Break In Drive belts require a break in period of 25 miles Drive the snowmobile for 25 miles at 3 4 throttle or less By revving the engine up and down but not exceeding 60 mph t...

Page 10: ...cator The indicator illuminates whenever the gas in the gas tank is low E Coolant Temperature Battery Voltage Intake Air Temperature Display This bar display shows coolant tempera ture battery voltage...

Page 11: ...t ton until the trip meter display reads 0 NOTE The clock can only be dis played in this position if it is not already being displayed in the main right screen To set the clock when the clock is in th...

Page 12: ...stem should be inspected daily for leakage and damage Also the coolant level should be checked daily If leakage or damage is detected take the snowmobile to an authorized Arctic Cat Snowmobile dealer...

Page 13: ...ttery 3 Inspect the vehicle to be used for jump starting to determine if voltage and ground polarity are compatible The vehicle must have a 12 volt DC negative ground electrical system 4 Move the vehi...

Page 14: ...y Nor mally no adjustment is necessary as long as neither the drive clutch nor the driven clutch is removed or disassembled However if premature drive belt wear is experienced or if the drive belt tur...

Page 15: ...4 After shifting from reverse to forward or from forward to reverse apply the throttle slowly and evenly to allow the driven clutch to engage properly NOTE The reverse function is can celed whenever...

Page 16: ...ther physical condi tions must exercise care when using the seat heater The seat heater may cause burns even at low temperatures especially if used for long periods of time Do not place anything on th...

Page 17: ...Cat approved DOT 4 brake fluid until the fluid is at the recommended level Install and secure the reservoir cover Do not allow moisture to con taminate the brake system 4 Test the throttle control le...

Page 18: ...rator must be familiar with when operating this snowmobile and its hydraulic brake system Important addi tional information on the proper mainte nance of the brake system is found in the Maintenance s...

Page 19: ...mal conditions Throttle Ignition Monitor Switch The throttle control is equipped with a monitor switch for safety purposes which will stop the engine when a loss of return spring force occurs If ice f...

Page 20: ...the snowmobile to an autho rized Arctic Cat Snowmobile dealer for service If not under warranty this service is at the discretion and expense of the snowmobile owner However if a dire emergency exist...

Page 21: ...t glass 3 Install the actuator extension and gently rotate counter clockwise to make sure the shift fork is in the for ward position 4 Remove the actuator extension then re install the actuator extens...

Page 22: ...at Low Temp Grease p n 7639 517 for this procedure 1 Using Handlebar Stand p n 5639 152 or Steering Post Stand p n 5639 946 or a suitable substitute lay the snowmobile on its left side 2 Lubricate all...

Page 23: ...Wear Bars Daily 36 Check for wear and damage Electrical Wiring Weekly Check for wear damage and tight connections Exhaust System Weekly 8 Check for damage leakage and obstructions Nuts Bolts Fasteners...

Page 24: ...OTE The snowmobile must be on a level surface for this procedure 1 Start the engine and let it idle and warm up until the engine reaches operating temperature 2 Shut the engine off then allow the engi...

Page 25: ...O ring and tighten to 16 ft lb 11 Pour 2 8 L 3 US quarts of engine oil through the fill hole 12 Install the oil tank plug then start the engine and let it idle The oil pres sure light may illuminate...

Page 26: ...e plug YM 167B Air Filter The air filter inside the air filter housing must be clean to provide good engine power and gas mileage If operating the snowmobile in deep pow der conditions the air filter...

Page 27: ...plug end caps 2 Using a 3 8 in drive ratchet adapter and a 5 8 in spark plug socket remove the spark plugs NOTE Prior to installing the spark plugs check the gap between the electrode and ground strap...

Page 28: ...m the rear underside of the seat then remove the seat 2 Remove the negative battery cable and ground wire then remove the positive cable NOTE For installing purposes prior to removing the battery note...

Page 29: ...onnected and the char ger should continue to charge If the charger cuts off replace the battery 7 After charging the battery for the specified time remove the battery charger and allow the battery to...

Page 30: ...use Before repairing or replacing any electrical part check the appropriate fuses If a fuse blows opens a circuit all the parts of the snowmobile that use that circuit will not work Once which fuse to...

Page 31: ...reg ular basis and whenever the brake fluid has been overheated or contaminated The brake fluid should be changed every 1000 miles or at the end of the snowmobiling season whichever occurs first Take...

Page 32: ...luid flows free of air bubbles NOTE It may be necessary to refill the reservoir during the bleeding process Never allow the brake fluid to go below the low brake fluid mark in the reservoir 5 When the...

Page 33: ...tool slowly and carefully push the piston into the caliper 8 Position the outer brake pad into the caliper then install the hair pin clip into the caliper assembly 9 Repeat steps 5 8 for the inner pa...

Page 34: ...shers securing the turbo heat shield to the turbo Remove the shield XM484 3 Remove the six torx screws securing the resonator to the turbo then remove the spring securing the reso nator Remove the res...

Page 35: ...at 3 4 throttle or less By revving the engine up and down but not exceeding 60 mph the exposed cord on the side of a new belt will be worn down This allows the drive belt to gain its optimum flexibili...

Page 36: ...m of the wear strip and the inside surface of the track clip Measurement should be 51 mm 2 in 743 191A Adjusting Track Tension NOTE To ensure proper track ten sion adjustment perform all adjust ments...

Page 37: ...he inner track drive lugs If the rear idler wheels are centered between the inner track drive lugs no adjustment is necessary 0745 809 5 If the idler wheels are not centered between the inner track dr...

Page 38: ...of the operator The shocks are preset at the factory see chart as an initial setting however it is possible to fine tune the shocks to match the operator s weight rid ing style and terrain conditions...

Page 39: ...Adjusting Headlight Aim The headlight can be adjusted for vertical aim of the HIGH LOW beam The geo metric center of HIGH beam zone is to be used for vertical aiming 1 Position the snowmobile on a le...

Page 40: ...as to maximum width of the ski stance on these snowmobiles may be applicable Always comply with the maximum width laws and or reg ulations when adjusting ski stance NOTE Ski stance can be increased d...

Page 41: ...a new set of wear strips are installed they should be tempered Tem per the wear strips by driving the snow mobile for approximately a mile on a hard pack trail then immediately drive into deep snow a...

Page 42: ...e rear suspension spin dles and steering arms with all tem perature grease 9 Tighten all nuts bolts and cap screws making sure all nuts bolts and cap screws are tightened securely Make sure all rivets...

Page 43: ...e of emergency 5 Inspect all fuel hoses and oil hoses for deterioration or cracks replace if necessary Make sure all connections are tight 6 Inspect the spark plugs Replace gap or clean as necessary 7...

Page 44: ...r local authorized Arctic Cat snowmobile dealer WARRANTY PERIOD The emission warranty period for this snowmobile begins on the same date as the standard warranty coverage and continues for 30 months o...

Page 45: ...this form to Arctic Cat Inc Arctic Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Warranty coverage is only available in the c...

Page 46: ...Fold Back Once CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here...

Page 47: ...ou are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat Snowmo bile dealer The authorized Arctic Cat Snowmobile dealer will examine the snowmobile or...

Page 48: ...Printed in U S A Trademarks of Arctic Cat Inc Thief River Falls MN 56701 p n 2261 642 Phone 218 681 9851 U S 204 982 1656 Canada TM...

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