28
Maintenance
Periodic Maintenance Checklist
Item
Interval Page
Remarks
Brake System
Daily
39
Check for binding, leakage, and proper operation;
lever firmness, travel, caliper, disc, and pads
Cooling System - Liquid
(5000)
Daily
13,32 Check for leakage, damage, obstructions, coolant
level
Oil System
Daily
—
Check for leakage, damage, and injection/engine
oil level
Engine Oil (5000)
2500 Mi/
Seasonal
30
Change oil and filter
Battery
Daily
13,36 Check for proper charge and tight connections
Stop Switch
Daily
—
Check for proper operation
Hoses
Daily
—
Check for damage, leakage, and wear
Headlight & Taillight/Brakelight
Daily
47-50 Check for proper operation and cleanliness
Steering System
Daily
—
Check for proper operation, tightness of bolts, and
binding
Throttle Control System
Daily
23
Check for binding, sticking, proper operation, throt-
tle cable tension, and wear
Drive Belt
Daily
Monthly
41
Check for wear, cracks, and fraying
Check length and width dimensions
Ski Wear Bars
Daily
51
Check for wear and damage
Carburetors (2000)
Seasonal 32-34 Inspect/clean as necessary
Electrical Wiring
Weekly
—
Check for wear, damage, and tight connections
Exhaust System
Weekly
13
Check for damage, leakage, and obstructions
Nuts, Bolts, Fasteners
Weekly
—
Check tightness
Recoil Starter
Weekly
—
Check rope for wear, fraying, and proper operation
Shock Absorbers
Weekly
15,45 Check for fluid leakage and damage
Spark Plugs (2000)
Weekly
35
Check center electrode insulator color, carbon,
and gap
Valve Clearance (5000)
5000 Mi/
Seasonal
36
Check/adjust
Suspension
Weekly
45
Check for damage, loose components, and proper
adjustment
Track Tension/Alignment
Weekly
43,44 Check/adjust as necessary
Wear Strips
Weekly
51
Check for wear and damage
Wires & Cables
Weekly
—
Check for wear, damage, and fraying
Fuel System - Tank, Pump,
In-Line Filter, & Vent Hose
Weekly
—
Check for damage, wear, obstructions, and leak-
age
Fuel Filter (5000)
5000 Mi/
2 years
—
Replace
Air Silencer (2000)
Seasonal
—
Inspect/clean
Gear Case
Seasonal
25
Flush and change drive fluid prior to storage
Heat Exchangers
Monthly
—
Check for wear, leakage, and damage
Drive Clutch/Driven Clutch
Monthly 14,15 Check for damage, binding, and wear/remove
drive belt, clean drive clutch/driven clutch with
compressed air, and clean sheaves with suitable
parts-cleaning solvent
Front & Rear Suspension
Monthly 26,27 Grease