53
GENE
RA
L
MAINTEN
ANC
E
Tubeless Tire Repair
Should a leak or flat tire occur due to a puncture, the tire may be
repaired using a plug-type repair. If the damage is from a cut or if
the puncture cannot be repaired using a plug, the tire must be
replaced. When operating the ATV in areas where transportation
or service facilities are not readily available, it is strongly recom-
mended to carry a plug-type repair kit and a tire pump along.
WHEELS
1. Park the ATV on level ground and engage the front brake
lever lock.
2. Loosen the wheel nuts on the wheel to be removed.
3. Elevate the ATV.
4. Remove the wheel nuts.
5. Remove the wheel.
6. Install the wheel and install wheel nuts.
7. Tighten in a crisscross pattern to 30 ft-lb.
8. Remove the jack.
BULB REPLACEMENT
The wattage rating of the bulb is shown in the chart. When replac-
ing a burned bulb, always use the same wattage rating.
Headlights
NOTE: The bulb portion of the headlight is fragile. HAN-
DLE WITH CARE. When replacing the headlight bulb, do not
touch the glass portion of the bulb. If the glass is touched, it
must be cleaned with a dry cloth before installing. Skin oil
residue on the bulb will shorten the life of the bulb.
To replace the headlight bulb, use
the following procedure.
1. Remove the rubber boot from
the back of the headlight hous-
ing; then remove the three-wire
connector from the bulb.
2. Release the two ends of the
springclip from the headlight
housing taking care not to bend
or deform the clip; then remove
the bulb from the housing.
3. Install the new bulb into the
housing; then secure with the
spring clip.
4. Connect the three-wire connec-
tor to the bulb; then install the
rubber boot.
5. Install the wiring harness con-
nector.
Headlights
12V/35W
Brakelight
12V/5W
CAUTION
Use only specified bulb indicated in the chart as replace-
ment bulb.
KM194A
KM192A
KM195
Summary of Contents for ATV 2010
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