2-30
KX230
3. Remove the three cover bolts (B) in the posi-
tions shown and install an appropriate drive
clutch holder (A) as shown. Note the holder’s
relative position to the arrow mark (D).
KX231
4. Remove the drive clutch cap screw (C)
(left-hand threads) and account for two washers
and a stepped washer.
5. Remove the drive clutch (C) from the crankshaft
using an appropriate clutch puller tool (B) and
turning it clockwise while holding the drive
clutch with the drive clutch holder (A).
ATV2059
NOTE: Before removing the belt, note the mark-
ings (A) (or mark the belt using tape or marker) in
order to reinstall in the same direction as previ-
ously installed.
6. Lift the belt (B) off the driven pulley (C).
KX232
NOTE: Inspection of the belt is required every
100 hours or 1100 miles. More frequent inspection
is required if the ATV is operated in adverse condi-
tions.
INSPECTING
1. Measure the belt width (A) at several locations
using Drive Belt Gauge (p/n 0444-177) (B) and
a calipers.
KX583A
2. If belt width is below the service limit of 28.8
mm (1.13 in.) or there is damage to the belt, it
must be replaced.
INSTALLING
NOTE: Be sure to install the belt in the same
direction as originally installed. When installing a
new belt, direct the top of the lettering (A) toward
the engine.
1. Loop the belt (B) over the driven pulley (C);
then install the drive clutch and tighten to spcifi-
cations.
! CAUTION
Be sure to install the three bolts in the specified
positions or the tapped holes will be damaged.
Back to TOC
Back to Section TOC
Next
Back
Summary of Contents for 400 TBX
Page 1: ......