Simplicity 85632 Parts Manual Download

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Parts Manual

Rev.

12/2004

Turf & Trail Cruiser

Series Utility Vehicle

TP 400-4168-00-UT-S

Mfg. No.

Description

16HP Product

85632

UVG1621BV, Turf Cruiser 16HP B&S 2WD
w/Generator

85668

UV1621BV, Turf Cruiser 16HP B&S 2WD

85903

UVGT1621BV, Trail Cruiser 16HP B&S 2WD
w/Generator ATV Tires

Summary of Contents for 85632

Page 1: ...ser Series Utility Vehicle TP 400 4168 00 UT S Mfg No Description 16HP Product 85632 UVG1621BV Turf Cruiser 16HP B S 2WD w Generator 85668 UV1621BV Turf Cruiser 16HP B S 2WD 85903 UVGT1621BV Trail Cru...

Page 2: ......

Page 3: ...oup LH 16 Rear Frame Group RH 18 Steering Group 20 Seat Pedestal Group Controls 22 Seat Pedestal Group Frame 24 Seat Group 26 Differential Lock Group 28 Brake Assembly 30 Drive Base Group 32 CVT Axle...

Page 4: ...the standard hardware torque specification chart 179bump The above parts group applies to the following Mfg Nos 2004 4 Copyright Simplicity Manufacturing Inc All Rights Reserved 85632 UVG1621BV 85668...

Page 5: ...Hex Nyloc 3 8 16 6 7090659 4 BOLT Hex Flange Lock 3 8 16 x 1 1 4 7 7091298 4 NUT Hex Nyloc 5 16 18 8 7091681 4 BOLT Hex Flange Lock 5 16 18 x 1 9 7091619 4 NUT Hex Flange Lock 3 8 16 The above parts...

Page 6: ...he standard hardware torque specification chart 179hood The above parts group applies to the following Mfg Nos 2004 6 Copyright Simplicity Manufacturing Inc All Rights Reserved 85632 UVG1621BV 85668 U...

Page 7: ...0 7092074 1 SCREW Pan Head Self Tap 6 20 x 34 11 7091942 2 SCREW Pan Head Machine 10 24 x 1 2 12 7033795 2 BUMPER Recess Style 13 7091216 4 SCREW Hex Washer Self Tap 10 x 1 1 4 HI LO 14 7029051 2 ASSE...

Page 8: ...e the standard hardware torque specification chart 179frcg The above parts group applies to the following Mfg Nos 2004 8 Copyright Simplicity Manufacturing Inc All Rights Reserved 85668 UV1621BV 85632...

Page 9: ...edal Return 20 7072602 1 SPRING Inner Throttle Return 21 7072645 2 BEARING 1 I D 22 7078031 2 GASKET Closed Cell Adhesive Back 23 7073163 1 PIVOT BRACKET Throttle 24 7073876 1 SWIVEL Brake Rod 25 7075...

Page 10: ...the standard hardware torque specification chart 179frcg The above parts group applies to the following Mfg Nos 2004 10 Copyright Simplicity Manufacturing Inc All Rights Reserved 85668 UV1621BV 85632...

Page 11: ...091819 2 SCREW Hex Washer Self Tap 1 4 20 x 5 8 42 7091922 2 NUT Hex Nyloc 1 2 13 43 7092106 6 SCREW 10 x 5 8 HiLo Nail Point 44 7090559 2 NUT Hex Jam 1 2 20 GR 5 or B The above parts group applies to...

Page 12: ...use the standard hardware torque specification chart 179fsg The above parts group applies to the following Mfg Nos 2004 12 Copyright Simplicity Manufacturing Inc All Rights Reserved 85668 UV1621BV 85...

Page 13: ...INDLE ASSEMBLY RH Includes Ref Nos 14 thru 20 14 7013864 1 FITTING Lube 3 16 Serrated 15 7023556 2 BUSHING Caster 16 7058432 1 A ARM ASSEMBLY RH 17 7058485 1 SPINDLE ASSEMBLY RH 18 7072679 1 ROD Spind...

Page 14: ...e the standard hardware torque specification chart 179ffg The above parts group applies to the following Mfg Nos 2004 14 Copyright Simplicity Manufacturing Inc All Rights Reserved 85668 UV1621BV 85632...

Page 15: ...MBLY Assembled Includes Ref Nos 1 thru 12 19 7058648 1 BRAKE ASSEMBLY Lower CVT 20 7072645 2 BEARING 1 I D 21 7072989 1 ROD Lower CVT Brake 1 2 20 Thread Both Ends 22 7073012 1 ROD END Female 1 2 20 2...

Page 16: ...se the standard hardware torque specification chart 179rfgl The above parts group applies to the following Mfg Nos 2004 16 Copyright Simplicity Manufacturing Inc All Rights Reserved 85903 UVGT1621BV 8...

Page 17: ...Trail Cruiser Model 85903 10 7029258 4 BUSHING Suspension 11 7072945 2 STIFFENER CVT Frame Used on Turf Cruiser Models 85632 85668 11 7035762 2 STIFFENER CVT Frame Used on Trail Cruiser Model 85903 12...

Page 18: ...se the standard hardware torque specification chart 179rfgr The above parts group applies to the following Mfg Nos 2004 18 Copyright Simplicity Manufacturing Inc All Rights Reserved 85668 UV1621BV 856...

Page 19: ...91905 26 BOLT Hex Flange Lock 5 16 18 x 7 8 17 7091811 22 BOLT Hex Flange Lock 5 16 18 x 5 8 GR 5 18 7091299 21 NUT Hex Nyloc 3 8 16 19 7027198 12 BOLT Hex Flange Lock 3 8 16 x 1 GR 5 20 7091601 53 NU...

Page 20: ...the standard hardware torque specification chart 179stgp The above parts group applies to the following Mfg Nos 2004 20 Copyright Simplicity Manufacturing Inc All Rights Reserved 85668 UV1621BV 85632...

Page 21: ...2 BOLT Hex Flange Lock 5 16 18 x 7 8 12 7091187 1 NUT Hex Nyloc 10mm 1 50 13 7091058 4 CAPSCREW Hex Head 5 16 18 x 3 3 4 14 7090559 2 NUT Hex Jam 1 2 20 GR 5 or B 15 7091922 2 NUT Hex Nyloc 1 2 13 16...

Page 22: ...se use the standard hardware torque specification chart 179spgc The above parts group applies to the following Mfg Nos 2004 22 Copyright Simplicity Manufacturing Inc All Rights Reserved 85668 UV1621BV...

Page 23: ...7047084 1 DIFFERENTIAL LOCK ASSEMBLY Used on Turf Cruiser Models 85632 85668 See Differential Lock Group for component parts 43 7063166 1 DIFFERENTIAL LOCK ASSEMBLY Used on Trail Cruiser Model 85903 S...

Page 24: ...e use the standard hardware torque specification chart 179spgf The above parts group applies to the following Mfg Nos 2004 24 Copyright Simplicity Manufacturing Inc All Rights Reserved 85632 UVG1621BV...

Page 25: ...A 7029276 2 END CAP ASSEMBLY Qty 1 Used on Model 85632 15A 7061329 1 END CAP ASSEMBLY RH Used on Trail Cruiser Model 85903 15B 7029164 1 END CAP ASSEMBLY Power Generator LH Used on Model 85632 15C 707...

Page 26: ...e standard hardware torque specification chart 179seat The above parts group applies to the following Mfg Nos 2004 26 Copyright Simplicity Manufacturing Inc All Rights Reserved 85903 UVGT1621BV 85632...

Page 27: ...9 7028580 1 HOLDER Seat Cushion E C 10 7073266 2 SPRING Cushion Holder 11 7074204 1 SUPPORT Seat E C 12 7074452 2 ROD Seat Hinge 13 7091503 2 HAIR PIN 3 32 x 1 1 2 14 7073532 2 SEAT BELT 15 7090991 4...

Page 28: ...use the standard hardware torque specification chart 179dlg The above parts group applies to the following Mfg Nos 2004 28 Copyright Simplicity Manufacturing Inc All Rights Reserved 85903 UVGT1621BV...

Page 29: ...10 5 7028036 1 SPRING Friction Pack 6 7046803 1 BRACKET Differential Lock 7 7074677 1 LEVER Differential Lock 8 7090517 2 WASHER 3 8 SAE Flat 9 7091299 1 NUT Hex Nyloc 3 8 16 10 7091497 1 CAPSCREW Hex...

Page 30: ...the standard hardware torque specification chart 179braa The above parts group applies to the following Mfg Nos 2004 30 Copyright Simplicity Manufacturing Inc All Rights Reserved 85632 UVG1621BV 85903...

Page 31: ...awl Pivot Used on Model 85668 17 7063362 1 BRACKET LH Park Brake Pawl Pivot Used on Model 85632 85903 18 7073099 1 BRACKET RH Park Brake Pawl Pivot Used on Model 85668 18 7063363 1 BRACKET RH Park Bra...

Page 32: ...e the standard hardware torque specification chart 179dbg The above parts group applies to the following Mfg Nos 2004 32 Copyright Simplicity Manufacturing Inc All Rights Reserved 85668 UV1621BV 85632...

Page 33: ...8 7092130 1 CAPSCREW Hex Head 7 16 20 x 4 1 2 GR 5 19 7091301 1 WASHER 7 16 Split Lock 20 7072935 1 BELT CVT Cogged 58 15 effective length 21 7071764 1 TORQUE BRACKET Utility Vehicle 22 7091497 1 CAPS...

Page 34: ...e the standard hardware torque specification chart 179dbg The above parts group applies to the following Mfg Nos 2004 34 Copyright Simplicity Manufacturing Inc All Rights Reserved 85668 UV1621BV 85632...

Page 35: ...Model 85668 44 7027497 1 CABLE Throttle Pedal Powerlink Used on Model 85632 85903 45 7027498 1 THROTTLE Remote Powerlink Used on Model 85632 85903 46 7091925 1 CAPSCREW Hex Head M8 1 25 x 16 See your...

Page 36: ...the standard hardware torque specification chart 179cvta The above parts group applies to the following Mfg Nos 2004 36 Copyright Simplicity Manufacturing Inc All Rights Reserved 85668 UV1621BV 85903...

Page 37: ...8 7072975 1 AXLE CVT 9 7090297 1 COTTER PIN 1 8 x 1 1 2 10 7091299 4 NUT Hex Nyloc 3 8 16 11 7091778 1 WOODRUFF KEY 808 12 7092052 4 CAPSCREW Hex Head 3 8 16 x 5 1 2 GR 5 13 7092038 1 NUT Slotted Hex...

Page 38: ...e the standard hardware torque specification chart 179bedl The above parts group applies to the following Mfg Nos 2004 38 Copyright Simplicity Manufacturing Inc All Rights Reserved 85668 UV1621BV 8590...

Page 39: ...28262 1 HOOKASSEMBLY Bed weldment 32 7034428 1 HOOKASSEMBLY Bed weldment 33 7022241 1 BED FRAME ASSEMBLY 34 7091811 5 BOLT Hex Flange Lock 5 16 18 x 5 8 GR 5 35 7091501 15 CAPSCREW Hex Washer Head 3 8...

Page 40: ...use the standard hardware torque specification chart 179bedt The above parts group applies to the following Mfg Nos 2004 40 Copyright Simplicity Manufacturing Inc All Rights Reserved 85668 UV1621BV 85...

Page 41: ...7027803 2 BRACKET Gate weldment 11 7034792 2 LATCH Tailgate 12 7023682 2 REFLECTOR Red 13 7091256 8 CAPSCREW Hex Head G1 4 20 x 2 1 4 Hex Head GR 5 14 7091627 8 WASHER 281 x 1 00 x 125 Flat 15 709160...

Page 42: ...he standard hardware torque specification chart 179dclg The above parts group applies to the following Mfg Nos 2004 42 Copyright Simplicity Manufacturing Inc All Rights Reserved 85903 UVGT1621BV 85632...

Page 43: ...OPS 10 7073504 1 DECAL Warning To Prevent Fire 11 7073476 1 DECAL Warning Off Road Use Only 12 7029985 1 DECAL Warning B S Powerlink Used on Model 85632 85903 13 7073506 1 DECAL Warning Hitch Load 14...

Page 44: ...the standard hardware torque specification chart 179rops The above parts group applies to the following Mfg Nos 2004 44 Copyright Simplicity Manufacturing Inc All Rights Reserved 85668 UV1621BV 85903...

Page 45: ...rail Cruiser Model 85903 4 7091640 12 CARRIAGE BOLT 3 8 16 x 1 GR 5 5 7091299 12 NUT Hex Nyloc 3 8 16 6 7091541 2 SCREW Hex Washer Self Tap 5 16 18 x 3 4 7 7091905 2 BOLT Hex Flange Lock 5 16 18 x 7 8...

Page 46: ...the standard hardware torque specification chart 179tbxg The above parts group applies to the following Mfg Nos 2004 46 Copyright Simplicity Manufacturing Inc All Rights Reserved 85668 UV1621BV 85632...

Page 47: ...x LH 3 7029370 1 BRACKET Toolbox 4 7091811 8 BOLT Hex Flange Lock 5 16 18 x 5 8 GR 5 5 7091601 8 NUT Hex Flange Lock 5 16 18 GR 5 The above parts group applies to the following Mfg Nos 2004 47 Copyrig...

Page 48: ...se use the standard hardware torque specification chart 179wgtt The above parts group applies to the following Mfg Nos 2004 48 Copyright Simplicity Manufacturing Inc All Rights Reserved 85632 UVG1621B...

Page 49: ...34 1 AIR VALVE Snap In 5 7063257 2 ASSEMBLY Rear Wheel Turf Tire Includes Ref Nos 4 6 7 6 7073569 1 RIM 12 x 8 50 w 95 Offset 7 7072888 1 TIRE Titan Multi Trac C S 26 x 12 00 12 4P 8 7027192 12 LUG NU...

Page 50: ...the standard hardware torque specification chart 179elec The above parts group applies to the following Mfg Nos 2004 50 Copyright Simplicity Manufacturing Inc All Rights Reserved 85668 UV1621BV 85632...

Page 51: ...tery Ground 20 7075671 1 SOLENOID RER Super Trombetta 21 7075911 1 BATTERY 11 Plate 375CCA Wet 22 7090053 2 WASHER 1 4 Internal Tooth Lock 23 7090376 4 NUT Hex Nyloc 10 32 24 7091075 2 SCREW Hex Washe...

Page 52: ...the standard hardware torque specification chart 179harn The above parts group applies to the following Mfg Nos 2004 52 Copyright Simplicity Manufacturing Inc All Rights Reserved 85632 UVG1621BV 85903...

Page 53: ...RNESS Main 2 7073678 1 WIRING HARNESS Speed Fuel 3 7073819 1 WIRING HARNESS Tachometer The above parts group applies to the following Mfg Nos 2004 53 Copyright Simplicity Manufacturing Inc All Rights...

Page 54: ...the standard hardware torque specification chart 179sche The above parts group applies to the following Mfg Nos 2004 54 Copyright Simplicity Manufacturing Inc All Rights Reserved 85903 UVGT1621BV 856...

Page 55: ...notes 1 Wiring Schematic includes harnesses 73639 73678 73819 The above parts group applies to the following Mfg Nos 2004 55 Copyright Simplicity Manufacturing Inc All Rights Reserved 85903 UVGT1621BV...

Page 56: ......

Page 57: ...ng screws thread forming screws sheet metal screws and socket head setscrews 2 Recommended seating torque values for locknuts a for prevailing torque locknuts use 65 of grade 5 torques b for flange wh...

Page 58: ...500 N Spring Street PO Box 997 Port Washington WI 53074 0997 USA www simplicitymfg com MANUFACTURING INC Copyright Simplicity Manufacturing Inc All Rights Reserved Printed In USA 2004...

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