10-3
10
Torque Specifications
(400/500 - Automatic
Transmission/650 H1)
DRIVE TRAIN COMPONENTS
Part
Part Bolted To
Torque
kg-m
ft-lb
Engine Mount -
400/500
(Front Upper)
Frame
2.8
20
Engine Bracket -
400/500 (Upper)
Engine
2.8
20
Engine Mounting
Through-Bolt
(400/500)
Frame
5.5
40
Engine (650 H1)
Engine Cradle
5.5
40
Engine Cradle (650
H1/TRV)**
Rubber Mount
3.5
25
Rubber Mount (650
H1/TRV)
Frame Bracket
4.8
35
Front Differential*
Frame/Diff
Bracket
6.2
45
Rear Output Joint
Assy
Engine
2.8
20
Input Housing
Diff Housing
2.9-3.5
21-25
Diff Housing Cover***
Diff Housing
2.9-3.5
21-25
Drive Bevel Gear
Nut***
Shaft
10
72
Differential Gear
Case***
Hub
2.3-3
16.5-22
Lock Collar
Diff Housing
17.3
125
Hub Nut
Front/Rear
Shaft/Axle (min)
27.6
200
Oil Drain Plug
Front Diff/Rear Dr
0.5
3.5
Oil Fill Plug
Front Diff/Rear Dr
2.2
16
Oil Drain Plug
Engine
2.2
16
Inspection Plug
Rear Drive
0.5
3.5
Wheel
Hub
5.5
40
EXHAUST COMPONENTS
Exhaust Pipe
(400/500)
Engine
2.8
20
Exhaust Pipe (650
H1)
Engine
2.8
20
ELECTRICAL COMPONENTS
Coil*
Frame
1.7
12
Ground Wire
Engine
1.1
8
STEERING COMPONENTS
Handlebar Block
Steering Post
2.8
20
Steering Post Bear-
ing Housings
Frame
2.8
20
Steering Post Bear-
ing Flange
Frame
2.8
20
Lower Steering Bear-
ing Washer Cap
Screw***
Steering Post
5.5
40
Tie Rod End
Knuckle/Steering
Post
4.2
30
BRAKE COMPONENTS
Part
Part Bolted To
Torque
kg-m
ft-lb
Brake Disc*
Hub
2.1
15
Brake Hose
Caliper
2.8
20
Brake Hose
Master Cylinder
2.8
20
Brake Hose
Auxiliary Brake
Caliper
2.8
20
Master Cylinder
Cover
Master Cylinder
0.1
1
Auxiliary Brake Pedal
Lever Axle
3.5
25
Hydraulic Caliper
Knuckle
2.8
20
Auxiliary Caliper
Knuckle
2.8
20
CHASSIS COMPONENTS
Footrest
Frame (8 mm)
2.8
20
Footrest
Frame (10 mm)
5.5
40
Gas Tank Valve (VP)
Gas Tank
0.1
1
Shift Lever*
Shift Axle
1.1
8
SUSPENSION COMPONENTS (Front)
A-Arm (All)
Frame
4.8
35
Ball Joint Cap Screw
Knuckle
4.8
35
Shock Absorber
Frame
4.8
35
Shock Absorber
Upper A-Arm
4.8
35
Knuckle
A-Arm
4.8
35
SUSPENSION COMPONENTS (Rear)
Axle Retainer Assy
Axle Housing
(VP)
5.5
40
Axle Housing/Hitch
Rear Gear Case
(VP)
5.5
40
Axle Housing/Hitch
Rear Gear Case
(New) - VP
5.5
40
A-Arms
Frame
4.8
35
Shock Absorber
(Upper)
Axle Hous-
ing/Frame
4.8
35
Shock Absorber
(Lower)
A-Arm
2.8
20
Knuckle
A-Arm
4.8
35
SUSPENSION COMPONENTS (Rear) TBX Model
Shock Absorber
Frame
4.8
35
Shock Absorber
A-Arm
2.8
20
Tilt Box Frame
ATV Frame
3.3
24
Cargo Box (Plastic)
Tilt Box Frame
1.7
12
Side Box
Frame
2.8
20
Side Box
Footwell
1.1
8
Rear CV-Joint**
Engine
2.8
20
Back to TOC
Back to Section TOC
Next
Back
Summary of Contents for 400 TBX
Page 1: ......