Arctic Cat 350 Manual Download | Manualshive

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2. Press on the starter button for a max-

imum of eight seconds.

CAUTION

Do  not  run  the  starter  motor  for
more  than  eight  seconds  per  start-
ing  attempt.  The  starter  motor  may
overheat  causing  severe  starter
motor  damage.  Allow  15  seconds
between  starting  attempts  to  allow
the starter motor to cool.

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Summary of Contents for 350

Page 1: ...350 425 Manual ...

Page 2: ...RE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SEVERE INJURY OR DEATH Particularly important information is distinguished in this manual by the following notations The Safety Alert Symbol means ATTENTION BE ALERT YOUR SAFETY IS INVOLVED WARNING Failure to follow WARNING instructions could result in severe injury or death to the operator a bystander or a person inspecting or repai...

Page 3: ...ized Arc tic Cat ATV dealer At the time of publication all informa tion and illustrations were technically correct Some illustrations are used for clarity purposes only and are not designed to depict actual conditions Because Arctic Cat constantly refines and improves its products no retroactive obligation is incurred This Arctic Cat ATV Operator s Manual should be considered a permanent part of t...

Page 4: ...ch Key 36 Control Locations and Functions 36 LCD Digital 40 Primer Cold Start 350 42 Gas Vent Hoses 42 Carburetor Float Bowl Drain 350 43 Electric Fuel Pump 425 43 Oil Level Stick 43 Seat Latch 44 Safety Flag Bracket 44 Rack Loading Front and Rear 44 Trailering and Towing 44 Transporting ATV 45 Gasoline Oil Lubricant 45 Break In Procedure 46 General Maintenance 48 60 Oil Cooler 350 48 Liquid Cooli...

Page 5: ...rn the ATV around on any hill until you have mastered the turning techniques described in this manual on level ground Avoid crossing the side of a steep hill if possible Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll backwards follow the special procedure for braking described in th...

Page 6: ...ecial attention to the warnings contained in the man ual and on all labels Never operate an ATV without proper instruction Take a training course Beginners should complete a training course Never operate an ATV without an approved motorcycle helmet eye pro tection boots gloves long pants and a long sleeved shirt or jacket Never operate an ATV at excessive speeds Go at a speed which is proper for t...

Page 7: ...hat could result in a serious injury or death 5 5 5 5 Hangtags An Arctic Cat ATV comes with hangtags containing important safety information Anyone who rides the ATV should read and understand this information before rid ing 2258 228A 2258 228B 2257 220 350 ...

Page 8: ...rtant safety informa tion Anyone who rides the ATV should read and understand this information before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement NOTE The location and content of labels on the ATV you have pur chased may differ from those shown on this page ...

Page 9: ...ls HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills WARNING POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over turn HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Operator s Manu...

Page 10: ...NTIAL HAZARD Failure to use extra care when operating the ATV on unfa miliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes with out enough time to react Could result in the ATV overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV W...

Page 11: ...g on rough slippery or loose terrain WHAT CAN HAPPEN Could cause loss of traction or ATV control which could result in an accident including a rollover HOW TO AVOID THE HAZARD Do not operate on rough slippery or loose terrain until you have learned and practiced the skills neces sary to control the ATV on such terrain Always be especially cautious on these kinds of terrain ...

Page 12: ... of an accident Operating this ATV without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident Operating this ATV without protective clothing increases your chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet that fits properly You should also wear Eye protection goggles or face s...

Page 13: ... if pointed straight uphill Turn the ATV around and mount following the procedure described in this Opera tor s Manual WARNING POTENTIAL HAZARD Operating this ATV at excessive speeds WHAT CAN HAPPEN Increases your chances or losing control of the ATV which can result in an accident HOW TO AVOID THE HAZARD Always ride at a speed that is proper for the terrain visibility and operating condi tions an...

Page 14: ...o over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure t...

Page 15: ...ly slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control WARNING POTENTIAL HAZARD Operating the ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of the ATV may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify...

Page 16: ...r and lighter protective clothing in the summer Following is the minimum pro tection you need to wear during every ride Gloves Your hands are targets for flying objects and branches Along with providing skin protection gloves will shield your hands from harsh weather Wear gloves that are weather resistant and have a gripping sur face to keep them from sliding off the handlebar Off road style glove...

Page 17: ...ect tire pressure can cause poor handling instability and a loss of ATV control While checking the tire pressure inspect the tread and sidewalls of the tires for cracks cuts or other damage that could indicate they need to be replaced 2 CONTROLS AND CABLES With the engine running and brake applied check all transmission posi tions forward neutral and reverse A Brakes Squeeze the hand brake lever I...

Page 18: ...EOUS ITEMS Inspect your air filter Look for debris or damage that may indicate you need to replace it A clogged filter can stop an engine Check your battery terminals for corrosion Also be sure to tighten any loose parts nuts or bolts You need to prepare for the unexpected Emergencies and accidents are traumatic enough but they re even worse when you re not prepared for them At the min imum during...

Page 19: ...hat s coming up and how to get back Emergency Kit with Flashlight and First Aid Kit You ll need several items in your Emer gency Kit including a flashlight The matches will come in handy if you need to start a fire to stay warm Flares are appropriate for signaling help A first aid kit is very important if an injury of some type should happen A good First Aid Kit should include bandages antiseptic ...

Page 20: ... ATV For example when you drive a car quickly into a sharp turn your body is pulled to the outside of the vehicle by centrifugal force Although a car is relatively stable enough centrifugal force can cause an ATV to overturn Constantly shifting your weight is one major difference between driving a car and riding an ATV Knowing how to shift your weight is necessary to avoid rolling or flipping the ...

Page 21: ...ping your weight shifted into the slope Denying the challenge means sliding off the trail It also helps to know which trails you can ride and who else might be on those same trails These are signs currently used in some areas to designate trail types and restrictions People do all kinds of things that you can t predict or control Riding Companions Leave a lot of space between you and other riders ...

Page 22: ...th rider subtracted from maximum technically permissible mass declared by the manufacturer Tongue Weight Weight on trailer tongue Tongue and Accessory Weight Must be included as part of the front and rear rack weights Towing Limit Total weight of trailer and all cargo in the trailer Speedrack When installing Speedrack accesso ries make sure to read and carefully follow the instructions provided in...

Page 23: ...d any other showboating Laws and Regulations Any police officer will tell you that igno rance of the law is no defense Your best defense is to check out your local state or provincial ATV laws before riding It ll also make sure that you can continue to ride in your favorite areas The quick est way to have a land area closed is by riding over the regulations Group Behavior People always do crazier ...

Page 24: ... ride your ATV who don t know what they re doing Unless they ve had over a year of experience with ATV riding or taken an ATV train ing course it s your responsibility to keep them off your ATV It can be dan gerous all the more reason for you to be firm Experienced Riders If anyone is going to borrow your ATV you are responsible for their supervision Before they ride have them read the Operator s ...

Page 25: ...n 117 6 cm 46 3 in Width Overall 109 cm 42 9 in Suspension Travel Front Rear 17 7 cm 7 0 in Tire Size Front 24 x 8 12 25 x 8 12 Tire Size Rear 24 x 10 12 25 x 10 12 Tire Inflation Pressure 0 8 bar MISCELLANY Dry Weight Approx 288 kg 316 kg Gas Tank Capacity Rated 15 1 L 4 0 U S gal Differential Capacity 275 ml 9 3 fl oz Coolant Capacity N A 2 9 L 3 0 U S qt Rear Drive Capacity 250 ml 8 5 fl oz Gas...

Page 26: ...ke Pedal 10 Brake Lever Lock 11 Key Switch 12 Shift Lever 13 Throttle Limiter 14 Throttle Lever 15 DC Power Outlet 16 Taillight Brakelight 17 Operator s Manual Location 18 Headlight HI LO Switch 19 Starter Lever 20 Winch Control 21 Drive Select Switch 425 22 Gas Tank Valve 350 23 Hazard Light Switch 24 Horn 25 Turn Signal Switch 26 Parking Brake NOTE The ATV you have pur chased may differ slightly...

Page 27: ...l you so keep your ATV outside while it s running Follow these steps to start it up 1 Mount the ATV and sit down 2 Engage the parking brake 3 Shift into neutral 4 Turn on the ignition 5 Press the starter button 6 Let the engine warm up Starting A Cold Engine 350 NOTE It is very important not to touch or compress the throttle lever during the starting procedures 1 Turn off all electrical accessorie...

Page 28: ...imum of eight seconds CAUTION Do not run the starter motor for more than eight seconds per start ing attempt The starter motor may overheat causing severe starter motor damage Allow 15 seconds between starting attempts to allow the starter motor to cool ...

Page 29: ... shift the ATV fol low these steps ACE 022A 1 To engage the high range from neu tral move the shift lever forward 2 To engage the low range from high range move the shift lever outward and forward NOTE The high range is for nor mal riding with light loads The low range is for carrying heavy loads or trailer towing Compared to HIGH range the LOW range position pro vides slower speed and greater tor...

Page 30: ... on the left side of the ATV Active riding involves moving your body You must learn to lean and shift your weight into your turns to maintain control Your safety depends on using safe riding techniques Statistics show that inexperienced riders who don t use safe riding techniques are 13 times more likely to have an ATV accident than riders who have over 1 month of experience Safe riding techniques...

Page 31: ... if you feel the tires coming off the ground reduce speed shift more of your body weight to the side that s lift ing and make the turn wider if possible ATV 0013 ATV 0024 ATV 0025 Wide Turns About 20 of ATV accidents happen during turns If you don t understand turning techniques it s easy for the ATV to get away from you by losing traction plowing or tipping Use this method for wide turns ATV 0046...

Page 32: ...increase your speed as you come out of the turn Quick Turns Quick turns are the most difficult turns and should only be done after you are experienced with your ATV ATV 0021 ATV 0022 ATV 0023 1 Ease off the throttle as you approach the turn to slow down 2 Turn the handlebar shift your weight and balance at the same time as you enter the turn use the principles of leaning weight shifting and balanc...

Page 33: ... the left of the ATV turn the handlebar all the way left 6 Partially release the brake but lightly hold the brake lever 7 Let the ATV roll to your right side until it faces slightly downhill 8 Reapply the brakes 9 Get back on the ATV from the uphill side and keep your weight shifted uphill when you sit down 10 Start the engine and follow the method for riding downhill Riding Uphill Roughly 20 of a...

Page 34: ...ou have lost all forward motion follow the K turn procedure Never Operate Up Or Down Hills Steeper Than 25 Riding Downhill Success in riding downhill depends on how well you know your brakes take it easy on them or you could flip over ATV 205 1 Shift your body weight as far back on the seat as possible 2 Keep it in a low range stay out of neutral 3 Lightly apply the brake and ease up on the thrott...

Page 35: ...bstacle but is similar to quick turns The difference is that quick turns involve slight acceleration in the turn don t accelerate if you swerve ATV 206 1 Ease off the throttle as you approach the obstacle 2 Turn the handlebar At the same time shift your weight and balance as you swerve Use the principles of leaning weight shifting and balanc ing shift your body weight to the inside of the turn 3 K...

Page 36: ...otrests 3 Nice and easy apply the hand brake lever 4 When you come to a stop follow the procedure for the K turn Crossing Water Your ATV can only handle water up to its footrests Any more than that and you risk engine damage and or injury Stay away from fast moving rivers ATV tires can be buoyant so if the water is too deep you might find the ATV suddenly afloat NOTE Engine damage caused by water ...

Page 37: ...systems before parking the ATV 4 Practice driving in an open snow covered or ice covered area at slow speeds before driving on snow cov ered or ice covered trails 5 Learn how the ATV responds to steering and braking on the type of terrain to be encountered on the ride Stopping The ATV To stop the ATV first release the throttle lever Next apply the brake Stopping The Engine To stop the engine turn ...

Page 38: ...information Ignition Switch Key Two keys come with the ATV Keep the spare key in a safe place An identifying number is stamped on each key Use this number when ordering a replacement key ATV 0055 Control Locations and Functions Ignition Switch The ignition switch has three positions ATV 0056 OFF position All electrical circuits except the accessory plug are off The engine will not start The key ca...

Page 39: ...the tank as a reserve quantity Moving the valve to the reserve RES position will allow the operator to use the remaining gasoline in the tank When turning the valve to any of the three posi tions be sure the indicator is pointed directly at the position desired Shift Lever ACE 022A This ATV has a dual range automatic transmission with reverse Drive Select Switch 425 ACE 024B This switch allows the...

Page 40: ... 3 times 2 Engage the brake lever lock 3 Attempt to push the ATV NOTE The brake lever lock must lock the wheels If it doesn t take the ATV to an authorized Arctic Cat ATV dealer for service Emergency Parking Brake ACE 021A To engage and release the emergency parking brake use the following proce dure 1 While squeezing the right side brake lever squeeze the emergency park ing brake aligning the pin...

Page 41: ...ill illuminate When the switch is in the PARKING position the front and rear lights will illuminate Turn Signal Switch ACE 023B To activate the turn signals slide the turn signal switch to the direction of the desired turn When the turn is completed press and release the turn signal switch Hazard Lights Switch ACE 025A To activate the hazard lights press and release the hazard light switch To deac...

Page 42: ...retract decreases engine RPM Throttle Limiter Screw Throttle lever travel may be limited by adjusting the throttle limiter screw The throttle limiter should be adjusted according to the operator s skill and experience To adjust the throttle limiter use the following procedure 1 Loosen the jam nut A ACE 028A 2 Turn the throttle limiter screw B clockwise to decrease engine RPM maximum or countercloc...

Page 43: ...D will return to normal However the temperature icon will continue to flash NOTE High engine RPM low vehicle speed or heavy load can raise engine temperature Decreas ing engine RPM reducing load and selecting an appropriate transmis sion gear can lower the tempera ture NOTE Debris in front of the engine or packed between the cooling fins of the radiator can reduce cooling capacity Using a garden h...

Page 44: ...H km h appears then press the Set Button 4 to change the display Condition Warning Display 425 Uses odometer trip meter display of the LCD to warn of a system error condition requiring attention A Volt The LCD will go blank except the word VOLT will flash on the LCD whenever a low voltage 9 DC volts or a high voltage 16 DC volts is detected When voltage returns to normal the gauge must be reset by...

Page 45: ...70 Righting the ATV will reactivate the ignition and fuel pump Oil Level Stick ATV 0100AA KC0051A There is an oil level stick for checking the engine oil level To check the oil level use the following procedure NOTE The ATV should be on level ground when checking the engine oil level 1 Unscrew the oil level stick and wipe it with a clean cloth 2 Install the oil level stick and thread it into the e...

Page 46: ...l Gross Trailer Weight the weight of the trailer plus cargo and Trailer Tongue Weight Trailer Tongue Weight is the downward force exerted on the hitch by the trailer coupler when the trailer is fully loaded and the coupler is at its normal towing height Refer to the Load Capacity Rat ings Chart for tongue weight informa tion WARNING Always adjust the mirrors to a posi tion that will not catch tree...

Page 47: ...the fuel system Recommended Engine Transmission Oil The recommended oil to use is Arctic Cat ACX All Weather synthetic engine oil which has been specifically formulated for use in this Arctic Cat engine Although Arctic Cat ACX All Weather synthetic engine oil is the only oil recom mended for use in this engine use of any API certified SM 5W 50 oil is accept able OILCHART I WARNING Riding an ATV wi...

Page 48: ...ATV s and renewed ATV engines require a break in period The first month is most critical to the life of this ATV Proper operation during this break in period will help assure maximum life and performance from the ATV During the first 10 hours of operation always use less than throttle Varying the engine RPM during the break in period allows the components to load aiding the engine transmission com...

Page 49: ...se following procedure CAUTION TO PROPERLY BURNISH THE BRAKES USE FOLLOWING PROCE DURE Choose an area sufficiently large to safely accelerate ATV to 30 mph and to brake to a stop Accelerate to 30 mph then com press brake lever to decelerate to 0 5 mph Repeat procedure five times WARNING Do not attempt sudden stops or put yourself into a situation where a sudden stop will be required until the brak...

Page 50: ...he engine or packed between the cool ing fins of the radiator can reduce cooling capability Using a garden hose wash the radiator to remove any debris preventing air flow The cooling system capacity can be found in the specifications chart The cooling system should be inspected daily for leakage and damage If leakage or damage is detected take the ATV to an authorized Arctic Cat ATV dealer for ser...

Page 51: ... is operated in extremely cold weather 23 C 10 F or colder a small amount of leakage may be present Unless the leakage is excessive replacement is not necessary The shock absorber has a spring force adjustment sleeve with five adjustment positions to allow the spring to be adjusted for different riding and loading conditions If the spring action is too soft or too stiff adjust it according to the ...

Page 52: ...urely Pour the recom mended oil in the filler hole Install filler plug 9 Start the engine while the ATV is outside on level ground and allow it to idle for a few minutes 10 Turn the engine off and wait approx imately one minute Recheck the oil level 11 Inspect the area around the drain plug and oil filter for leaks Front Differential and Rear Drive Gear Lubricant Inspecting Changing Inspect and ch...

Page 53: ...e brake fluid reservoir If the level in the reser voir is not visible in the sight glass add DOT 4 brake fluid 738 420A NOTE If the sight glass appears dark there is a sufficient amount of fluid in the reservoir Emergency Parking Brake Check to make sure the emergency park ing brake engages properly and that the brake when engaged locks the wheels 1 Engage the emergency parking brake 2 Attempt to ...

Page 54: ...ive wear Check the thickness of each of the brake pads as follows 1 Remove a front wheel 2 Measure the thickness of each brake pad 3 If thickness of either brake pad is less than 1 0 mm 0 039 in take the ATV to an authorized Arctic Cat ATV dealer to have brake pads replaced PR376B 4 Install the wheel and tighten using a crisscross pattern to 40 ft lb Protective Rubber Boots The protective boots sh...

Page 55: ...t engine run times Frequent winch usage snowplow ing extended low RPM operation short trips and high amperage accessory usage are also reasons for battery discharge Maintenance Charging NOTE Arctic Cat recommends the use of the CTEK XS 800 or the CTEK MXS 3600 for battery mainte nance charging Maintenance charging is required on all batteries not used for more than two weeks or as required by batt...

Page 56: ...ld NOT be removed and NO fluid should be added 2 Be sure the charger and battery are in a well ventilated area Be sure the charger is unplugged from the 240 volt electrical outlet 3 Connect the red terminal lead from the charger to the positive terminal of the battery then connect the black terminal lead of the charger to the negative terminal of the battery 4 Plug the charger into a 240 volt elec...

Page 57: ...accessories such as cell phones GPS units and radios on both vehicles 6 Attach one clamp of the positive red jumper cable to the positive terminal 1 of the dead battery C being careful not to touch any metal with the other clamp then attach the other clamp of the positive red jumper cable to the positive ter minal 2 of the good battery B 0744 527 WARNING Improper handling or connecting of a batter...

Page 58: ... engine may need to be serviced or the carburetor on the 350 may need to be adjusted Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light brown color To help prevent cold weather fouling make sure to thoroughly warm up the engine before operating To maintain a hot strong spark keep the plug free of carbon Before removing the spark plug be sure to clean the area around t...

Page 59: ...d or clean it 1 Rotate the three latches to release the filter housing cover then loosen the inlet boot clamp KC0056A KC0056B 2 Remove the filter housing cover and air filter element 3 Fill a wash pan larger than the ele ment with a non flammable solvent then dip the element in the solvent and wash it 4 Squeeze the element by pressing it between the palms of both hands to remove excess solvent Do ...

Page 60: ...tral position then start the engine 4 Increase and decrease engine RPM several times to blow out any water then stop the engine 5 Install the drain bolt and tighten securely NOTE The V belt and pulleys should be inspected every 500 miles and the belt replaced if necessary Tires Tire Tread Condition The use of worn out tires on an ATV is very dangerous A tire is considered to be worn out when the d...

Page 61: ... kg m 32 ft lb 8 Remove the jack Light Bulb Replacement The wattage rating of each bulb is shown in the chart When replacing a burned bulb always use the same wattage rating Headlight NOTE The bulb portion of the headlight is fragile HANDLE WITH CARE When replacing the head light bulb do not touch the glass portion of the bulb If the glass is touched it must be cleaned with a dry cloth before inst...

Page 62: ...ng pro cedure 1 Rotate the socket counterclockwise and remove it from the housing 2 To remove the bulb from the socket pull it straight out of the socket 3 To install the bulb push it straight into the socket 4 Insert the socket into the housing and rotate it clockwise Fuses The fuses are located in a power distribu tion module in front of the steering post under the electrical access panel If the...

Page 63: ...g cover 4 On the 350 drain the carburetor float bowl 5 Plug the hole in the exhaust system with a clean cloth 6 Apply light oil to the upper steering post bushing and plungers of the shock absorbers 7 Tighten all nuts bolts cap screws and screws Make sure rivets hold ing components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tigh...

Page 64: ...ct the battery cables making sure to connect the positive cable first 7 Check the entire brake systems fluid level pads etc all controls headlights taillight brakelight license plate light front and rear turn signals and headlight aim adjust or replace if necessary 8 Check the tire pressure Inflate to recommended pressure as necessary 9 Tighten all nuts bolts cap screws and screws making sure all ...

Page 65: ...t Johann Pg Austria This form may also be used to transfer the unused portion of the original warranty to a second party Fill out this form completely and send it to Arctic Cat enclosing a copy of the vehicle registration certificate Address Change o Ownership Change o Warranty Transfer o CHANGE OF ADDRESS OWNERSHIP WARRANTY TRANSFER TO Name _________________________________________ Address ______...

Page 66: ...64 64 64 64 Fold Back CHANGE OF ADDRESS OWNERSHIP Arctic Cat GmbH Industriestrasse 43 5600 St Johann Pg Austria Place Stamp Here ...

Page 67: ...pecting Changing 50 Lubricant Recommended Front Differential Rear Drive 46 Lubrication General 49 Maintenance General 48 Maintenance Record 66 Mounting the ATV 25 Oil and Filter 49 Oil Level Stick 43 Oil Recommended Engine Transmission 45 Operating Maneuvers Basic 25 Operation Maintenance Division II 23 Parking 28 Parts 1 Parts and Controls Locations 24 Prevention 14 Primer Cold Start 42 Quick Tur...

Page 68: ...66 66 66 66 Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES ...

Page 69: ...s number in the space provided for reference if you ever need a new key 2 VEHICLE IDENTIFICATION NUMBER 3 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen Effective Date September 2011 ...

Page 70: ... too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S MANUAL FOL...

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