23
Maintenance
California Proposition 65
Periodic Maintenance Checklist
Item
Interval Page
Remarks
Battery
Daily
12,26 Check for proper charge and tight connections
Brake System
Daily
29 Check for binding, leakage, and proper operation;
lever firmness, travel, caliper, disc, and pads
Chain Case
Daily
22 Check lube level and for leakage
Cooling System
Daily
12,24 Check for leakage, damage, obstructions, coolant
level
Drive Belt
Daily
Monthly
32 Check for wear, cracks, and fraying
Check length and width dimensions
Headlight & Taillight/Brake Light
Daily
37 Check for proper operation and cleanliness
Hoses
Daily
—
Check for damage, leakage, and wear
Oil-Injection System
Daily
—
Check for leakage, damage, and injection/engine
oil level
Ski Wear Bars
Daily
38 Check for wear and damage
Steering System
Daily
—
Check for proper operation, tightness of bolts,
and binding
Stop Switch
Daily
—
Check for proper operation
Throttle Control System
Daily
20 Check for binding, sticking, proper operation,
throttle cable tension, and wear
Electrical Wiring
Weekly
—
Check for wear, damage, and tight connections
Exhaust System
Weekly
12 Check for damage, leakage, and obstructions
Fuel System — Tank, Pump, and
Vent Hose
Weekly
—
Check for damage, wear, obstructions, and leak-
age
Nuts, Bolts, Fasteners
Weekly
—
Check tightness
Recoil Starter
Weekly
—
Check rope for wear, fraying, and proper operation
Shock Absorbers
Weekly
—
Check for fluid leakage and damage
Suspension
Weekly
36 Check for damage, loose components, and
proper adjustment
Track Tension/Alignment
Weekly 33,35 Check/adjust as necessary
Wear Strips
Weekly
39 Check for wear and damage
Wires & Cables
Weekly
—
Check for wear, damage, and fraying
APV System
Monthly
17 Check/adjust as necessary
Drive Clutch/Driven Clutch
Monthly
14 Check for damage, binding, and wear/remove
drive belt, clean drive clutch/driven clutch
Heat Exchangers
Monthly
—
Check for wear, leakage, and damage
Rear Suspension
Monthly
22 Grease
Air Silencer
Seasonal
—
Inspect/clean
Chain Case — Lubricant
Seasonal
22 Replace
APV Side Valves
3500 mi
(5600 km)
17,25 Dealer inspect/clean
Spark Plug
1000 mi
(1600 km)
25 Inspect/clean; Replace as necessary
! WARNING
The Engine Exhaust from this product contains chemicals
known to the State of California to cause cancer, birth
defects or other reproductive harm.