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8. After charging the battery for the

specified time, remove the battery

charger and allow the battery to sit

for 1-2 hours.

9. Connect the multimeter and test the

battery voltage. The meter should

read no less than 12.8 DC Volts. If

the voltage is as specified, the bat-

tery is ready for service.

NOTE: If voltage in step 8 is below

specifications, charge the battery an

additional 1-5 hours; then retest. The

battery is ready for service.

10. Place the battery into position in the

snowmobile; then coat the battery

posts and cable ends with a light

coat of multi-purpose grease.

11. Secure the red positive cable to the

positive terminal on the battery

using a cap screw, lock washer, and

a flat washer. Tighten securely.

12. Secure the main black negative

cable and the small black negative

cable to the battery using a cap

screw, lock washer, and a flat

washer. Tighten securely.

NOTE: Ensure the harness wires and

cables are routed properly as noted

during removing battery procedure.

ZR-386

13. Install the battery hold-down bracket

into the battery bracket and secure

using the existing screw. Tighten

securely.

14. Install the resonator and expansion

chamber, and secure using the exist-

ing springs.

15. Install the hood and access panels.

Fuses

Fuses protect the snowmobile electrical

system from overloading. If electrical

parts in the snowmobile are not working,

the system may have been overloaded and

caused a blown fuse. Before repairing or

replacing any electrical part, check the

appropriate fuses. If a fuse blows (opens a

circuit), all the parts of the snowmobile

that use that circuit will not work.
Once which fuse to check has been deter-

mined, perform the following steps:

1. Open the right-side access panel and

locate the fuse block. Remove the

fuse block cover.

ZR-394

NOTE: There are spare fuses

beneath the fuse block cover.

2. Remove the suspected fuse.

NOTE: Fuse function descriptions

are next to the fuse contacts in the

fuse block.

CAUTION

Before installing the battery, make

sure the ignition switch is in the OFF

position.

CAUTION

Connecting cables in reverse (posi-

tive to negative and negative to posi-

tive) can cause serious damage to

the electrical system.

Summary of Contents for 2262-967

Page 1: ...B l a s t Z R L T M 4 0 0 0 9 2 0 O P E R A T O R S M A N U A L O R I G I N A L I N S T R U C T I O N S p n 2 2 6 2 9 6 7...

Page 2: ...LT IN SERIOUS INJURY OR DEATH The Operator s Manual Snowmobile Safety Handbook and Snowmobile Decals display important information California Proposition 65 The Safety Alert Symbol means ATTENTION BE...

Page 3: ...ve APV System 17 Exhaust Controlled Timing ECT System 17 Operating Instructions 18 22 Starting and Stopping Engine 18 Braking 19 Emergency Stopping 20 Throttle Ignition Monitor Switch 20 Varying Altit...

Page 4: ...tic Cat Inc constantly refines and improves its products no retroactive obligation is incurred This Operator s Manual should be considered a permanent part of the snowmobile and must remain with the s...

Page 5: ...BLAST 4000 M OS ORN 4UF1S2DD MT100001 S2021JABKTOSR 2021 BLAST 4000 LT OS R SK 4UF1S2DD MT100001 Standards to which conformity is declared EMC EN 55012 EN 61000 6 2 ICES 002 Machinery EN 12100 2010 M...

Page 6: ...E The carbon dioxide value is determined from a fixed test cycle under laboratory conditions on a representative sample of the engine type and does not imply or express any guarantee of the performanc...

Page 7: ...5 Snowmobile Safety Rules...

Page 8: ...ags This snowmobile comes with hangtags containing important safety information that may be applicable to the vehicle Anyone who rides the snowmobile should read and understand this information before...

Page 9: ...t safety information Anyone who rides the snowmobile should read and understand this information before riding The labels should be considered as permanent parts of the snowmobile If a label comes off...

Page 10: ...replaced ask the dealer to notify Arctic Cat for correct registration information Control Locations Shown below are the typical control loca tions for Arctic Cat snowmobiles Loca tion of a specific co...

Page 11: ...emainder of 6 hours This additional oil is less than the amount added during Stage One Premixing fuel and oil during the break in period is not required Due to the oil delivery control strategy of the...

Page 12: ...two modes Next press the Middle Button to set the clock Press the Left or Right to set the hours then press the Middle Button to set the minutes Press the Left or Right Button to set the min utes Whe...

Page 13: ...0112 Intake Air Temp Sensor 1 Circuit Low P0113 Intake Air Temp Sensor 1 Circuit High P0117 Coolant Temp Sensor 1 Circuit Low P0118 Coolant Temp Sensor 1 Circuit High P0122 Throttle Position Sensor Ci...

Page 14: ...r and engine overheating For checking filling cooling system refer to the Coolant Level sub section in the Maintenance section Battery Electric Start It is extremely important that the battery be main...

Page 15: ...clamp of the negative jumper cable black to the negative terminal 3 of the good battery B then attach the other clamp of the negative black jumper cable 4 to an unpainted metal surface A on the engine...

Page 16: ...ips p n 6639 448 864 may be installed at the expense of the snowmobile owner NOTE If operating on ice or hard packed snow conditions it is recom mended that Ice Scratchers p n 5639 897 be installed to...

Page 17: ...mperature is below or above normal operating range 2 Shift only with the engine at idle RPM and the snowmobile com pletely stopped 3 If attempting to shift into reverse at too high engine RPM above 30...

Page 18: ...slide the panel forward to remove it from the skid plate 2 Remove the Torx screw securing the front of the hood to the chassis then loosen the two quarter turn fasteners securing the hood Disconnect t...

Page 19: ...his creates a high port exhaust design calibrated to provide maximum perfor mance at high RPM NOTE If the servomotor cycles three times and then shuts down the exhaust valve cable is not adjusted corr...

Page 20: ...fluid until the fluid is at the recommended level Install and secure the reservoir cover Do not allow moisture to con taminate the brake system 4 Test the throttle control lever by completely compress...

Page 21: ...on the proper mainte nance of the brake system is found in the Maintenance section 1 Use the brakes wisely Each time the brakes are applied in all hydraulic brake systems including automotive applica...

Page 22: ...will stop the engine when a loss of return spring force occurs If ice forms in the throttle system or if there is some other malfunction of the throttle system result ing in a loss of return spring f...

Page 23: ...eeded to start the engine take the snowmobile to an autho rized Arctic Cat Snowmobile dealer for service as soon as possible If not under warranty this service is at the discretion and expense of the...

Page 24: ...the snowmobile owner 1 Place the snowmobile on a level sur face Remove both access panels and the hood then remove the exhaust res onator 2 Place a drain pan under the chain case then loosen the scre...

Page 25: ...k for wear damage and tight connections Exhaust System Weekly 12 Check for damage leakage and obstructions Fuel System Tank Pump and Vent Hose Weekly Check for damage wear obstructions and leak age Nu...

Page 26: ...Cat Snow mobile dealer for this service If not under warranty this service is at the discretion and expense of the snowmobile owner Checking Adding Engine Oil The oil level may be checked by visually...

Page 27: ...adjustment use the follow ing procedure 0752 970 1 Remove the servomotor cable holder 0752 969B 2 Rotate the servomotor actuator counterclockwise to loosen the cable then pull the cable housing up an...

Page 28: ...nowmobile owner if qualified to do so If the owner does not feel qualified take the snowmo bile to an authorized Arctic Cat Snowmobile dealer for this service This service is at the discretion and exp...

Page 29: ...s 11 5 DC Volts or less some chargers may cut off and fail to charge If this occurs connect a fully charged booster battery in parallel positive to positive and negative to negative for a short period...

Page 30: ...386 13 Install the battery hold down bracket into the battery bracket and secure using the existing screw Tighten securely 14 Install the resonator and expansion chamber and secure using the exist ing...

Page 31: ...to con taminate the brake system Changing Brake Fluid The brake fluid must be changed on a regular basis and whenever the brake fluid has been overheated or contami nated The brake fluid should be cha...

Page 32: ...flexible tubing over the ball of the bleeder valve and direct the other end into a container ZR 389 3 Slowly compress the brake lever until maximum pressure is attained then hold the lever in the com...

Page 33: ...ke caliper 4 Carefully move the shield out of the way then remove the hairpin clip securing the brake pads to the cali per assembly 5 Pull the brake pads out of the caliper assembly ZR 390 6 Measure t...

Page 34: ...d pre mature belt failure NOTE Before starting the snowmo bile in extremely cold temperatures the drive belt should be removed and warmed up to room temperature Once the drive belt is at room tem pera...

Page 35: ...ose it may slap against the tunnel causing wear or it may ratchet on the track drive sprockets If extremely loose the idler wheels may climb over the track lugs forcing the track against the tun nel c...

Page 36: ...of the wear strip and the inside surface of the track clip Mea surement should be 2 in 51 mm ONS 289 Adjusting Track Tension NOTE To ensure proper track ten sion adjustment perform all adjust ments on...

Page 37: ...d raise the rear of the snowmo bile off the floor making sure the track is free to rotate 3 Start the engine and accelerate slightly Use only enough throttle to turn the track several revolutions SHUT...

Page 38: ...most desirable ride The chart is designed to help in set ting up rear spring preload however rid ing style is the single greatest factor in determining rear spring requirements NOTE These cam positio...

Page 39: ...e is to be used for vertical aiming 1 Position the snowmobile on a level floor so the headlight is approxi mately 8 m 25 ft from an aiming surface wall or similar surface NOTE There should be an aver...

Page 40: ...hten to 15 ft lb 20 4 N m Adjusting Ski Stance NOTE Local laws and or regula tions as to maximum width of the ski stance on these snowmobiles may be applicable Always comply with the maximum width law...

Page 41: ...Snowmobile dealer for this service This service is at the discretion and expense of the snowmobile owner Each time a new set of wear strips are installed they should be tempered Tem per the wear strip...

Page 42: ...oil into the spark plug hole and pull the recoil starter handle slowly about 10 times C Install the spark plug and con nect the high tension lead 8 Fill the gas tank to its rated capacity then add Arc...

Page 43: ...r worn Install the drive belt NOTE If the old belt is worn but in reasonable condition retain it with the snowmobile as a spare in case of emergency 5 Inspect all fuel hoses and oil hoses for deterior...

Page 44: ...s Fuel Filter Light Bulbs Windshield Drive Belt Torn or Punctured Upholstery Wear Bars Brake Pads Spark Plugs Drive Clutch Driven Clutch Wear Parts Wear Strips Shock Absorber s Limited to one 1 year o...

Page 45: ...or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat Snowmobile dealer The authorized Arctic Cat Snowmobile dealer will examine the snowmobile...

Page 46: ...r WARRANTY PERIOD The emission warranty period for this snowmobile begins on the same date as the standard warranty coverage and continues for 30 months or 2500 miles whichever comes first COMPONENTS...

Page 47: ...nc Arctic Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Warranty coverage is only available in the country in which the origin...

Page 48: ...Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT PO BOX 810 THIEF RIVER FALLS MN 56701 USA Place Stamp Here...

Page 49: ...______________________________________________ Phone _________________________________________________ Parts and Accessories When in need of replacement parts oil or accessories for your Arctic Cat Sn...

Page 50: ...2020 Textron Specialized Vehicles a division of Textron Inc Trademarks of Arctic Cat Inc...

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