8-3
8
1. Wash the tie rod ends in parts-cleaning solvent.
Dry with compressed air. Inspect the pivot area for
wear. Apply a low-temperature grease to the ends.
2. Inspect the tie rods for damaged threads or wear.
3. Inspect the tie rods for cracks or unusual bends.
4. Inspect all welded areas for cracks or deteriora-
tion.
5. Inspect the steering post and steering-post holders
for cracks, bends, or wear.
6. Inspect the handlebar clamps for cracks or wear.
7. Inspect the handlebar for cracks, wear, or unusual
bends.
8. Inspect the handlebar grips for damage or wear.
9. Inspect the lower steering post support bearing and
seal for wear or cracks.
INSTALLING
1. Apply a thin coat of grease to the lips of the lower
steering post seals; then lower the steering post
into position in the lower steering post bearings.
KM593
2. Apply a thin coat of grease to the upper steering
post bushing; then secure the steering post with the
support blocks and existing hardware. Tighten to
17 ft-lb.
KM589
KM595
3. Install the slotted nut on the lower steering post
and tighten to 50 ft-lb; then install a new cotter
pin.
KM591
4. Place the inner tie rod ends into the steering post
arm and tighten the slotted nuts to 29 ft-lb; then
install new cotter pins.
KM590
! WARNING
Always wear safety glasses when using compressed
air.
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