5-2
Electrical System
NOTE: Some photographs and illustrations used
in this section are used for clarity purposes only
and are not designed to depict actual conditions.
SPECIAL TOOLS
A number of special tools must be available to the
technician when performing service procedures in this
section. Refer to the current Special Tools Catalog for
the appropriate tool description.
NOTE: Special tools are available from the Arctic
Cat Service Parts Department.
Specifications
Battery
The battery is located in a compartment under the
operator’s seat.
NOTE: To access the battery box, remove the
electrical panel/battery hold-down.
After being in service, batteries require regular clean-
ing and recharging in order to deliver peak perfor-
mance and maximum service life. The following
procedures are recommended for cleaning and main-
taining lead-acid batteries. Always read and follow
instructions provided with battery chargers and battery
products.
1. Remove the battery hold-down; then disconnect
the battery cables (negative cable first).
2. Disconnect the vent hose.
3. Remove the battery from the vehicle; then thor-
oughly wash the battery and battery compartment
with soap and water.
NOTE: If battery posts, cable ends, or the battery
case has a build-up of white/green powder residue,
apply water and baking soda to neutralize acid;
then flush off with warm soapy water.
4. Using a wire brush, clean the battery posts and
cable ends removing all corrosive buildup.
Replace damaged cables or cable ends.
5. Add clean distilled water to bring fluid level to the
UPPER level line.
6. Using a multimeter, test the battery voltage. The
meter must read at least 12.5 DC Volts for a fully
charged battery.
NOTE: At this point, if the meter reads as speci-
fied, the battery may be returned to service (see
step 10).
7. If the meter reads less than specified voltage,
charge the battery using the following guidelines.
A. When using an automatic battery charger,
always follow the charger manufacturer’s
instructions.
Description
p/n
Fluke Model 73 Multimeter
0644-191
MaxiClips
0744-041
Timing Light
0644-296
Test Plug/Error Code List
0444-216
Spark Plug Type
NGK CR8E
Spark Plug Gap
0.56 mm (0.022 in.)
Spark Plug Cap
5000 ohms
Ignition Coil
(primary)
Resistance
(secondary)
4.8 ohms
(terminal (+) to terminal (-))
12k-19k ohms (high tension - plug
cap to terminal (+))
Ignition Coil Primary Voltage
Battery Voltage
(orange (+) to ground)
Stator Coil Resistance
(crankshaft position sensor)
(AC generator)
150-250 ohms (blue to green)
Less than 1 ohm (black to black)
Crankshaft Position Sensor AC Volt-
age
20 or more (blue to green)
AC Generator Output
(no load) 75 AC volts @ 5000 RPM
(black to black)
Ignition Timing
10° BTDC @ 1500 RPM
! WARNING
Anytime service is performed on a battery, the fol-
lowing must be observed: keep sparks, open flame,
cigarettes, or any other flame away. Always wear
safety glasses. Protect skin and clothing when
handling a battery. When servicing battery in
enclosed space, keep the area well-ventilated.
Make sure battery venting is not obstructed.
! WARNING
Battery acid is harmful if it contacts eyes, skin, or
clothing. Care must be taken whenever handling a
battery.
! CAUTION
Never use electrolyte (sulfuric acid) to “top off” the
battery. Use only distilled water or severe battery
damage may occur.
Back to TOC
Back to Section TOC
Next
FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983
www.mymowerparts.com
