Aquila ATO1, Maintenance Manual

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MAINTENANCE MANUAL
AQUILA AT01
Aviation by Excellence AG
Page 06
05-20-00
Maintenance Checks
24. Spark Plug Connectors - Verify security of spark plug R* 12-00-00 X
connectors fit. Minimum pull-off force is 30 N (7 lbs). Sec. 6.2
25. Oil Temperature / Oil Pressure Sensor - Check for tight fit X
and condition.
26. Exhaust System - Check attachment screws and springs X
for security and fit. Inspect system for damage and missing
parts. Visual inspection of the muffler, exhaust pipes and
mounting flanges for cracks, corrosion and leakage.
Check heat shielding for condition.
27. Cabin Heat - Check heat shroud and heat ducts for damage X
and security of attachment. Check heat control function.
28. Exhaust Muffler - Remove heat shroud from muffler 78-10-00 200 h
and inspect muffler for condition, corrosion and leakage.
FAILURE TO INSPECT MUFFLER FOR LEAKS COULD
RESULT IN CARBON MONOXIDE ENTERING THE CABIN,
LEADING TO SERIOUS INJURY OR DEATH!
29. Propeller Gear Box - Check the backlash (approx. 30°) R* 12-00-00 X
Sec. 7.1
Check the friction torque (25 - 60 Nm) in free rotation.
Friction torque as measured: _________Nm
30. Propeller Gear Box - Inspect overload clutch R* 05-50-00 600 h
Sec. 2.2
SB-912-033, latest
Rev.
31. Propeller Gear Box - Inspect, repair or overhaul in accordance R* 12-00-00 800 h
with the ROTAX instructions for continued airworthiness. Sec. 7.2 TSN
Detailed inspection of affected gear box components.
32. Magnetic Plug - Inspect for accumulation of chips. R* 12-00-00 200 h
Sec. 5.4
33. Carburetors - Check carburetor synchronization (mechanical R* 12-00-00 X AR
or pneumatic synchronization check method). Sec. 4.1.1
34. Carburetors - Inspect the float chamber venting. R* 12-00-00 X
Check venting lines for condition, secure attachment, clear Sec. 4.1 and 4.2
passage and routing for kinks and restrictions.
35. Carburetors - Remove and disassemble carburetors. Inspect Rotax Heavy MM, 200h
the diaphragm, the jetting, the float needle valve, and the P/N 899603,
float. The clearance of the throttle shaft should be no more Sec. 3.1, 3.3
than 0,5 mm (0.02 in.).
36. Bowden Cables for Throttle, Starting Carburetor, Carburetor R* 12-00-00 X
Heat, Cabin Heat, and Propeller Governor Actuation - Check Sec. 4.2 and 4.3
WARNING:
No. Engine (Cont.) Reference Interval Initials
100 h Add.
30.04.08