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ULTRAVIOLET MODULE 

CLEANING, SANITIZING, AND CARTRIDGE REPLACEMENT PROCEDURE 

 

14 

 

 

RECOMMENDATIONS 

HAVE ALL COMPONENTS ON HAND AND READY BEFORE BEGINNING PROCEDURE 

A CLEAN WORK AREA AND EQUIPMENT ARE ESSENTIAL TO PROPERLY CLEAN AND/OR DISINFECT THE SYSTEM 

(i.e., CLEAN HANDS, TOOLS, WORK SURFACE, AND CONTAINERS) 

EQUIPMENT NEEDED 

Safety Glasses 

Rubber Gloves, Sanitary 

Wash Cloth, Clean and Lint-Free 

Liquid Dish Soap 

Household Bleach – Unscented Only 

(5 ¼% Sodium Hypochlorite) 

Plastic Bucket 

“O” Ring Lubricant, Silicone Based 

(P/N 30300026) 

REPLACEMENT FILTERS 

REPLACEMENT UV COMPONENTS 

Refer to system Parts List for specific component part numbers 

Refer to system Parts List for specific component part numbers 

 

 
CLEANING PROCEDURE

 

 

CAUTION:

  Clean all parts (except filters and electronic  

parts) with the specified cleaning solution and rinse them  
with RO product, distilled, or de-ionized water. 

NOTE: 

Refer to individual System Assembly and 

Activation Procedures to identify specific components 
matching the descriptions shown in this procedure. 
 
1.  Disconnect system from electrical outlet. 
 
2.  Mix a mild cleaning solution of dish soap and clean  
 

potable water in the plastic bucket. 

 
3.  Close feed water supply valve and open outlet valve  
 

to relieve system pressure. 

 
4.

 CAUTION:

  Do not attempt to remove sumps until  

 water

 

flow stops.  This reduces pressure inside the  

 

system so sumps may be safely removed. 

 

Remove each sump.  Use sump wrench to remove  

 

stubborn sumps.  Remove each filter as its sump is  

 

removed.  Discard the filters.   

 
5.

 CAUTION: 

Use sanitary rubber gloves for this  

 

procedure to avoid contaminating cleaning solution  
or filters.  Wear gloves whenever cleaning  
components or handling new filters. 

 

CAUTION:

  If quartz sleeve is removed or twisted,  

 

replace “O” rings. 

 

Clean quartz sleeve carefully using vinegar to  

 

remove calcium carbonate deposits.  Do not use  

 

abrasive materials.   Rinse sleeve thoroughly.   

 

Replace any sleeve that is damaged or will not come  

 completely 

clean. 

 
6.  Remove sump “O” rings and wash them with  
 

cleaning solution.  Rinse “O” rings thoroughly.  

 

Inspect “O” rings for damage (i.e., nicks or  

 

scratches).  Replace damaged “O” rings.  

 
7.  Clean sumps and heads, inside and outside with  
 

washcloth and cleaning solution.  Do not use  

 

abrasive materials.   

 

8.  Rinse sumps and heads thoroughly. 
 
9. 

For 4.5 and 8.5 GPM  Models only:

  Clean and  

 

rinse the Stainless Steel Channeling Sleeve (Item 3)  

 and 

Sleeve 

Gasket. 

 
10.  Inspect head and sump “O” ring groove area for  
 

damage (i.e., nicks or scratches).  Replace damaged  

 components. 
 

WARNING:  USE FDA APPROVED SILICONE 
LUBRICANT ON “O” RINGS.  DO NOT USE 
PETROLEUM-BASED LUBRICANTS. 

 
11.  Lubricate the sump “O” ring.  Install the “O” ring into  
 

the filter sump groove. 

 
DISINFECTION PROCEDURE 
 
WARNING: NEVER LOOK DIRECTLY AT A LIGHTED 
UV LAMP. 

WARNING:  WEAR SAFETY GLASSES AND 
SANITARY RUBBER GLOVES WHILE PERFORMING  
THIS PROCEDURE. 

WARNING:  READ THE "WARNINGS" ON THE  
BLEACH CONTAINER BEFORE USING. 

WARNING:  HANDLE SANITIZING SOLUTION  
CAREFULLY.  AVOID CONTACT WITH 
UNPROTECTED AREAS. 

 
1.  Disconnect system from electrical outlet. 
 
2. 

CAUTION: 

Excessive concentrations of

 

bleach will  

 

damage plastic and  rubber components.  Rinse all  

 

parts that contact bleach thoroughly with clean  

 potable 

water. 

 

Mix a sanitizing solution of 59 ml (1/4 cup) of  

 

household bleach and 177 ml (3/4 cup) of clean,  

 

potable water in the bucket.  Mix the solution well.  

Summary of Contents for 15201 SERIES

Page 1: ...INSTALLATION MANUAL OWNER S GUIDE WATER TREATMENT SYSTEMS 15201 SERIES REVERSE OSMOSIS 15203 SERIES MECHANICAL FILTRATION 15202 SERIES ULTRAVIOLET LIGHT WITH MECHANICAL FILTRATION ...

Page 2: ...pecification of 125 gal day 473 L day The 21 modules are available with an output specification of 125 gal day 473 L day or 250 gal day 946 L day NOTE The daily production specification designates the volume of permeate treated water produced in 24 hours Value is shown in gallons per day gal day or GPD and or Liters per day L day or LPD b Recovery Rate The systems are available with a 25 or 50 Rec...

Page 3: ...03 4 5 1 13 120 volt 15202104 4 5 1 13 220 volt 15202105 8 5 1 21 120 volt 15202106 8 5 1 21 220 volt 15202201 2 0 2 13 5 MICRON 0 5 MICRON EPCB 120 volt 15202202 2 0 2 13 5 MICRON 0 5 MICRON EPCB 220 volt 15202203 4 5 2 13 5 MICRON 120 volt 15202204 4 5 2 13 5 MICRON 220 volt 15202205 8 5 2 21 5 MICRON 120 volt 15202206 8 5 2 21 5 MICRON 220 volt 15202301 2 0 3 13 5 MICRON 10 MICRON 0 5 MICRON EP...

Page 4: ...mp may be required if the source water pressure is insufficient to meet the minimum for the type of module to be installed Multi Module Systems incorporating a Reverse Osmosis RO module require a minimum of 207 kPa 30 psig 2 All values shown are in parts per billion ppm unless noted otherwise 3 Reverse Osmosis System rated for 50 Recovery Rating must have less than 17 ppm Hardness SERVICE AND ROUT...

Page 5: ...onfiguration water flow direction is from left to right NOTE Some applications may require the system be reversed when installed water flow right to left This installation is not recommended as there is insufficient space between the module and mounting surface to install gauges or other monitors HARDWARE 1 Mount the module using the proper screws or bolts for the material composition of the selec...

Page 6: ...away from the Lower Mounting Bracket Item 7 3 Pull the module assembly away from the lower mounting bracket and set the module assembly aside 4 Attach the Mounting Brackets Item 7 to the wall on 6 centers MECHANICAL FILTRATION MODULE NOTE Use thread sealing tape P N 35700002 on male threaded connections 1 Install lower brackets as instructed in Section MOUNTING BRACKET INSTALLATION on this page 2 ...

Page 7: ...ng 1 8 in I D x20 ft P N 40600045 50 Recovery Rating 125 GPD Yellow Tubing 1 16 in I D x 7 ft P N 40600044 250 GPD Yellow Tubing 1 16 in I D x27 ft P N 40600043 7 CAUTION Do not alter the length of the flow control tubing To do so will change the system recovery rating Route flow control tubing to the drain connection Draw excess tubing into a loop and secure the loop 8 CAUTION Approved air gap is...

Page 8: ... 33613011 40600046 40600044 40600045 40600043 22401012 34201042 22402001 35200030 22401024 19 20 21 22 23 24 25 Sump Filter or Membrane 13 Filter or Membrane 21 O Ring Filter Sump Filter Cartridge Sediment String Wound Polyester 13 1 Micron String Wound Polyester 13 5 Micron String Wound Polyester 13 10 Micron String Wound Polyester 13 25 Micron String Wound Polyester 21 1 Micron String Wound Poly...

Page 9: ...erminal connector c Insert the wire into the connector as far as it will go If the wire does not go in easily loosen the connector screw until the wire will go in d Tighten the connector screw sufficiently to keep the wire from pulling out of the connector 4 Connect the power cord wires from the transformer to terminals 1 and 2 24VAC INPUT on the terminal block 5 Connect the wires from the solenoi...

Page 10: ...connect a relay that draws more than the maximum rated amperage A provision is provided in the Control Box for connection of an auxiliary relay Terminal connections 5 and 6 AUX RELAY are reserved for an auxiliary relay The circuit board will provide power to the relay when the system is on WARNING USE FDA APPROVED SILICONE LUBRICANT ON O RINGS DO NOT USE PETROLEUM BASED LUBRICANTS INTER MODULE CON...

Page 11: ...g solution Do not immerse membrane in solution Do not scrub membrane wrap with abrasive cleaners Rinse membrane well with clean potable water 5 Place membrane into clean plastic bag close bag 6 Remove sump O rings and wash them with cleaning solution Rinse them well with clean potable water Inspect them for damage i e nicks scratches Replace damaged O rings 7 Clean filter sumps and manifold ports ...

Page 12: ...ace a small amount of O ring lubricant on surface of each O ring 19 CAUTION Tighten sumps by hand only Do not use tools as they will over tighten and damage sumps Take care not to cut or pinch O rings Install filter and membrane cartridges Hold cartridge by its protective plastic bag and insert cartridge into manifold Slide bag from cartridge and discard Replace sump as each cartridge is installed...

Page 13: ...int of use delivery device 4 Connect line from tank output port to drain 5 Open tank valve and drain the tank 6 CAUTION Do not use brushes or abrasives that will scratch the inside tank surface or components Clean the inside of the tank with mild dish soap and potable water Scrub the side bottom and top of the tank Scrub the outside surface of all lines tubing and connectors inside the tank 7 Rins...

Page 14: ... CHANNELING SLEEVE UV SYSTEMS Channeling Sleeve Item 3 2 Remove Ultraviolet Lamp Holder Cap Item 12 and two O Rings Item 13 at the open port in the UV Head Item 15 3 Insert the Quartz Sleeve Item 4 into the manifold head from the bottom Push the sleeve gently through the head until about 1 1 2 of the sleeve appears above the head 4 Install O rings removed in Step 1 around the outside of open end o...

Page 15: ...t Outlet 3 4 FPT Bracket Mounting Lower Bracket Mounting Upper Screw Mounting Bracket Screw Power Cord Holding Bracket Cap Ultraviolet Lamp Holder O Ring Cap Restrictor Flow 4 5 GPM 8 5 GPM Manifold Head Ultraviolet Lamp Ultraviolet 11 Lamp Ultraviolet 21 Transformer Power Supply 11 120v Transformer Power Supply 11 220v Transformer Power Supply 21 120v Transformer Power Supply 21 220v Manifold Hea...

Page 16: ...t Filter and UV Lamp AquaSafe Ultraviolet System 1 Module Unit 4 5 or 8 5 GPM with UV Lamp and Stainless Steel Sleeve AquaSafe Ultraviolet and Mechanical Filtration System 3 Module Unit 4 5 or 8 5 GPM with Sediment Filter Carbon Filter and UV Lamp Figure 7A Aquasafe TM Ultraviolet and Mechanical Filtration Module Assemblies and Interconnections Schematic ...

Page 17: ...he filter to be removed O RINGS WARNING USE FDA APPROVED SILICONE LUBRICANT ON O RINGS DO NOT USE PETROLEUM BASED LUBRICANTS Lubricate each O ring to ensure a proper seal Replace any O Ring that has been cut pinched or deformed in any way Make sure the mounting grooves are clean and free of damage i e nicks or scratches QUARTZ SLEEVE The quartz sleeve should be wiped clean each time the module is ...

Page 18: ... procedure to avoid contaminating cleaning solution or filters Wear gloves whenever cleaning components or handling new filters CAUTION If quartz sleeve is removed or twisted replace O rings Clean quartz sleeve carefully using vinegar to remove calcium carbonate deposits Do not use abrasive materials Rinse sleeve thoroughly Replace any sleeve that is damaged or will not come completely clean 6 Rem...

Page 19: ...ce each sump as each filter is installed 4 Turn on water supply and check for leaks UV LAMP REPLACEMENT PROCEDURE CAUTION Refer to individual System Assembly and Activation Procedures to identify specific components matching the descriptions shown in this procedure 1 Disconnect system from electrical outlet 2 Shut feed water supply valve and open downstream faucet to relieve system pressure 3 CAUT...

Page 20: ...RCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE PERIOD SPECIFIED ABOVE FOR PRODUCT AND COMPONENTS DESCRIBED IN THIS LIMITED WARRANTY As a manufacturer we do not know the characteristics of your water supply The quality of water supplies may vary seasonally or over a period of time Your water usage may vary as well Water characteristics can also change if the Product...

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