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Aqualine II WS1-Series, Installation, Operation & Maintenance Manual

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Aqualine II WS1-Series Installation, Operation & Maintenance Manual Download Page 16

Front Cover & Drive Assemblies

14

No. Part 

No. 

Description 

Quantity

1 

C3175-01 

Front Cover ASSM. 

1

2 C3107-01 

Motor 

1

3 

C3106-01 

Drive Bracket & Spring Clip 

1

4 C3108 

PC 

Board 

1

4 

C3108CS 

CS Version PC Board 

1

4 

C3108TC 

PC Board (Time Clock)

1

4 

C3108-09 

PC Board w/Battery Backup

1

5 

C3110 

Drive Gear 12x36 

3

6 

C3109 

Drive Gear Cover 

1

C3002 Drive 

ASSM. 

*

N/S C3186 Transformer 

110V-12V 

1

* Drawing number parts 2

through 6 

may be purchased

as a complete 

assembly, part C3002.

Summary of Contents for WS1-Series

Page 1: ...Water Softener System Installation Operation Maintenance Manual ...

Page 2: ...n 2 Regenerant Draw downflow 45 75 Min 3 Backwash 2nd upflow 3 12 Min 4 Rinse downflow 3 8 Min 5 Regenerant Refill in service with treated water As Programmed 6 Service Solid State Microprocessor with Easy Front Panel Settings Three Modes of Operation Meter Immediate Meter Delayed or Time Clock Delayed Double Backwash Feature Offers Optimum Regeneration Cleaning Ability and Efficiency 36 Selectabl...

Page 3: ...ply of conditioned water and efficiently uses salt or other regenerates dur ing the regeneration cycle Concerned with power failures The control valve remembers all settings for two hours if the power goes out After two hours the only item that needs to be reset is the time of day all other values are permanently stored in the nonvolatile memory Once your professional dealer has completed the inst...

Page 4: ...in must be done prior to con necting the drain line flow control fitting Leave at least 6 between the drain line fitting and solder joints when soldering pipes that are connected on the drain line control fitting Failure to do this could cause inte rior damage to the drain line flow control fitting 6 When assembling the installation fitting package inlet and outlet connect the fitting to the plumb...

Page 5: ...amming mode The REGEN button when pressed once will initiate a regeneration at the regen eration time input into the valve usually at 2 00 am When the REGEN button is held for more than three seconds an immediate regeneration will be initiated The REGEN button also backs you up one step in the programming mode The SET TIME programming mode is entered by sim ply pressing the SET CLOCK button Adjust...

Page 6: ...program code from Page 5 or 6 Prior to selecting a Program Code verify the correct valve body main piston regenerant piston and stack are being used and that the injector or injector plug s are in the correct locations See page 28 Note Do not select P60 through P65 if using a 11 4 CS valve Press NEXT to go to Set hardness Press REGEN to return to previous step NOTE The programming on this page is ...

Page 7: ...w 10 45 4 4 P23 Downflow 10 60 5 4 P24 Downflow 10 65 8 8 P25 Downflow 10 65 6 5 P26 Downflow 10 75 7 5 P27 Downflow 12 45 4 4 P28 Downflow 12 60 6 4 P29 Downflow 12 60 8 8 P30 Downflow 12 65 6 6 P31 Downflow 12 65 8 8 P32 Downflow 12 65 12 8 P33 Downflow 12 75 6 6 P34 Downflow 14 45 5 4 P35 Downflow 14 60 6 5 P36 Downflow 14 60 8 8 P37 Downflow 14 65 7 6 P38 Downflow 14 65 8 8 P39 Downflow 14 65 ...

Page 8: ...ice 6th Cycle Rinse 7th Cycle Service Regenerating Filter Program Codes for for 1 or 1 25 CS Control Program Code Main Piston 1st Backwash Brine Slow Rinse 2nd Backwash Fast Rinse P70 Downflow 6 20 6 6 P71 Downflow 12 10 n a 12 P72 Downflow 4 50 n a 4 P73 Downflow 10 50 n a 6 P74 Downflow 12 60 n a 10 P75 Downflow 12 75 n a 10 Non Regenerant Filter Program Codes for for 1 or 1 25 CS Control Progra...

Page 9: ...ns adjust the DAY OVERRIDE from 1 to 28 days Press the NEXT button to advance to the TIME OF REGENERATION function Time of Regeneration The TIME OF REGENERATION allows you to input the actual time you want the regeneration of your water conditioner to occur Normally water soften ers regenerate at 2 00 AM and water filters regener ate at midnight The default TIME OF REGENERATION is 2 00 AM Adjust t...

Page 10: ... 3 seconds The system will begin to regenerate immediately Fast Cycle Valve thru Regeneration Once an IMMEDIATE EXTRA CYCLE is initiated by press ing and holding the REGEN button for 3 seconds you can advance thru each step of the regeneration process Simply press the REGEN button to advance thru each regeneration mode when the drive motor is not running ...

Page 11: ...Manually step the valve to the BRINE Mode and allow the valve to draw water from the brine tank until it stops Note The air check will check at approximately the mid point of the screened intake area B Next manually step the valve to the FILL Mode Position and allow the valve to return to Service auto matically C With the valve in SERVICE check that there is about 1 0 of water above the grid in th...

Page 12: ...iving to this regeneration step posi tion Once all regeneration steps have been completed the valve will return to Service and resume normal operation For Example Pushing the NEXT Button during a regen eration cycle will immediately advance the valve to the next cycle step position and resume normal step timing Control Operation During Programming The control will only enter the Program Mode with ...

Page 13: ...11 Flow Diagrams Service Backwash ...

Page 14: ...Flow Diagrams 12 Downflow Brine Upflow Brine ...

Page 15: ...13 Flow Diagrams Rinse Fill ...

Page 16: ...Bracket Spring Clip 1 4 C3108 PC Board 1 4 C3108CS CS Version PC Board 1 4 C3108TC PC Board Time Clock 1 4 C3108 09 PC Board w Battery Backup 1 5 C3110 Drive Gear 12x36 3 6 C3109 Drive Gear Cover 1 C3002 Drive ASSM N S C3186 Transformer 110V 12V 1 Drawing number parts 2 through 6 may be purchased as a complete assembly part C3002 ...

Page 17: ... 1 3 V3178 WS1 Drive Back Plate 1 4a V3011 WS1 Piston Downflow ASY 1 4b V3001 01 WS1 Piston Upflow ASY 1 5 V3174 WS1 Regenerant Piston 1 1 9 2 2 g n i R O 5 3 1 3 V 6 1 7 3 3 g n i R O 0 8 1 3 V 7 1 5 1 2 g n i R O 5 0 1 3 V 8 Note The regenerant piston is not used in backwash only applications C3011 is labeled with DN and C3011 01 is labeled with UP Grey Plug on all 1 25 bodies No Part No Descrip...

Page 18: ... E White CINJ G Injector Assm G Yellow CINJ H Injector Assm H Green CINJ I Injector Assm I Orange CINJ J Injector Assm J Light Blue CINJ K Injector Assm K Light Green N S V3170 O ring 011 N S V3171 O ring 013 Injector Screen Plug O ring Assembly 16 The injector plug and the injector each contain one 011 lower and 013 upper o ring Note For upflow position injector is located in the up hole and inje...

Page 19: ... Quantity 1 C3195 01 Refill Port Plug Assm 2 C4615 Elbow Locking Clip 1 3 BCF03TS Polytube Brass Insert 3 8 1 4 FL19625 3 8 Nut 1 5 C4613 Elbow Cap 3 8 1 6 C3163 0 ring 019 1 7 C3165 01 RFC Retainer Assm 1 8 C3182 RFC 1 This part is required for backwash only systems ...

Page 20: ...7 3 4 DLFC 0 7 gpm WASHER07 1 0 3 4 DLFC 1 0 gpm WASHER07 1 3 3 4 DLFC 1 3 gpm WASHER07 1 7 3 4 DLFC 1 7 gpm WASHER07 2 2 3 4 DLFC 2 2 gpm 5 WASHER07 2 7 3 4 DLFC 2 7 gpm WASHER07 3 2 3 4 DLFC 3 2 gpm WASHER07 4 2 3 4 DLFC 4 2 gpm WASHER07 5 3 3 4 DLFC 5 3 gpm WASHER07 6 5 3 4 DLFC 6 5 gpm WASHER07 7 5 3 4 DLFC 7 5 gpm WASHER07 9 0 3 4 DLFC 9 0 gpm WASHER07 10 0 3 4 DLFC 10 0 gpm One DLFC must be ...

Page 21: ... V3163 0 ring 019 1 6 V3150 WS1 Split Ring 1 7 V3151 WS1 Nut 1 QC 1 8 V3105 O ring 215 WASHER10 13 0 1 DLFC Button 13 gpm WASHER10 15 0 1 DLFC Button 15 gpm WASHER10 17 0 1 DLFC Button 17 gpm WASHER10 20 0 1 DLFC Button 20 gpm WASHER10 25 0 1 DLFC Button 25 gpm Can be ordered as a set order number C3008 02 description Drain FTG 1 Straight NOTE 3 4 or 1 External Flow Controls may be used 1 7 3 4 5 ...

Page 22: ...ter Plug 20 3 4 1 2 5 No Part No Description Quantity 1 C3151 Nut 1 QC 1 2 C3003 Meter ASSM 1 3 C3118 01 Turbine ASSM 1 4 C3105 0 ring 215 1 5 C3003 01 Meter Plug ASSM 1 Order number C3003 includes C3118 01 and C3105 ...

Page 23: ...C3150 Split Ring 2 3 C3105 O Ring 215 2 4 C3188 01 Fitting 3 4 x 1 PVC Solvent 90 2 1 2 4 3 1 2 4 3 C07 CT 3 4 Brass Sweat Assembly No Part No Description Qty 1 C3151 Nut 1 Quick Connect 2 2 C3150 Split Ring 2 3 C3105 O Ring 215 2 4 C3188 Fitting 3 4 x 1 PVC Solvent 90 2 C10 PVC 1 Brass Sweat Assembly No Part No Description Qty 1 C3151 Nut 1 Quick Connect 2 2 C3150 Split Ring 2 3 C3105 O Ring 215 ...

Page 24: ...ity 1 C3151 Nut 1 Quick Connect 2 2 C3150 Split Ring 2 3 C3105 O Ring 215 2 4 C3145 Bypass 1 Rotor 2 5 C3146 Bypass Cap 2 6 C3147 Bypass Handle 2 7 C3148 Bypass Rotor Seal Retainer 2 8 C3152 O ring 135 2 9 C3155 O ring 112 2 10 C3156 O ring 214 2 ...

Page 25: ...23 Wrench Although no tools are necessary to assemble or disassemble the valve the wrench shown in various positions on the valve may be purchased to aid in assembly or disassembly ...

Page 26: ...racket Maintain a slight engaging force on top of the drive bracket while deflecting the bracket slightly to the left by pressing on the side of the upper right corner This helps the drive gears mesh with the drive cap assembly The drive bracket is properly seated when it snaps under the latches on the drive back plate If resistance is felt before latching then notches are not fully engaged the pi...

Page 27: ... side with the number Chemically clean in dilute sodium bisulfite or vinegar or replace the main piston Reattach the main piston to the drive cap assembly Reattach the regenerant piston if needed to the main piston Do not lubricate the piston rod main piston or regenerant piston Lubricant will adversely affect the red or clear lip seals Reinsert the drive cap assembly and piston into the spacer st...

Page 28: ...ore the plastic should not be used to clean the injector Scoring the injector or increasing the diameter of the hole could change the operating parameters of the injector Two holes are labeled DN and UP Check for compliance with one of the following a for downflow systems the appropriate size injector is located in the DN hole a plug is in the UP hole and that the piston is a combination of the do...

Page 29: ...g Snap the turbine on the shaft and reinsert the water meter into the side slot Hand tighten the nut Do not use a pipe wrench to tighten nut Water Meter or Meter Plug The working parts of the bypass valve are the rotor assem blies that are contained under the bypass valve caps Before working on the rotors make sure the system is depressurized Turn the red arrow shaped handles towards the center of...

Page 30: ... Grey Plug Spacer Color Black 1 5 1 5 11 4 Valves with 1 32 Distributor Tube Opening Identification Grey Plug Spacer Color Black Grey Ring Grey Distributor O ring Retainer 1 5 1 5 11 4 Valves with 32mm Distributor Tube Opening Identification Note The downflow piston is a solid amber color The upflow piston is black and amber ...

Page 31: ...lly to engage pinion motor wires broken or disconnected motor failure f Drive gear label dirty or damaged missing or broken gear g Drive bracket incorrectly aligned to back plate h PC board is damaged or defective i PC board incorrectly aligned to drive bracket a Connect power b Repair outlet or use working outlet c Replace transformer d Replace PC board a Use uninterrupted outlet b Reset time of ...

Page 32: ... stalled meter turbine d Defective meter e Defective PC board f Set up error a Power has been out more than two hours the transformer was unplugged and then plugged back into the wall outlet the transformer plug was unplugged and then plugged back into the board or the NEXT and REGEN buttons were pressed to reset the valve a Replace motor b Repair outlet or use working outlet c Replace transformer...

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