Aquadetox BioSaver- System / WRB 2000 Bio Manual Download Page 19

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19

 Information messages

Error messages

Fault finding/correction

Information message Cause

Min. tank level

The tank has reached its minimum fill-
ing level.

Manual mode / Manual The unit is in Manual mode.
Unit cleaning/servicing The specified unit is due for service.
Supplementary fresh 
water active

The fresh water injection to supplement 
water loss in the system is active.

Water exchange active A water exchange is taking place in the 

water removal tank.

Fresh water mode active The Fresh water mode is active.
Battery weak

The charge state of the battery is less 
than 30 %.

Washing unit lock

The washing facility has been locked 
down due to a severe malfunction.

Deselection

The specified unit is no longer man-
aged by the control system.

Flushing active

The post-treatment stage is in flushing 
mode.

Information message Cause

Fault

Cause

Rectification

Unit motor protection

Overload of an electrical unit.

1 Activate the motor protection circuit breaker.
2 If this is unsuccessful then contact the Service agency 

responsible.

Control air failure

The control air supply to the control cabinet 
has failed.

1 Search for the cause of the absent compressed air sup-

ply.

Min. tank level

The tank has reached its minimum filling 
level.

1 Contact customer service to determine the possible 

cause of the min. filling level. 

Max. tank level

The tank has reached its maximum filling 
level.

1 Contact customer service to determine the possible 

cause of the overfilling of the tank. 

Level sensor error

The sensor used for measuring the level / 
pH / conductivity has a malfunction.

1 Contact the service agency responsible.

UV system malfunction

1 Search for the cause of the malfunction at the control 

cabinet for the UV system.

2 Contact the service agency responsible.

Battery faulty

The charge state of the battery is 0 %.

1 Replace the battery.

All stored data is lost if a controller with a faulty battery 
is switched off. 

Immersion pump check

The pump no longer provides the neces-
sary pressure for operating the system.

1 Contact the service agency responsible.

Sludge trap oil alarm

Too much oil is present in the sludge trap 
(oil layer).

1 Have the oil layer disposed of by an approved disposal 

company.

Fault

Rectification

The processed water is 
cloudy despite no malfunc-
tion messages on the device.

1 Check the cleaning agents for biological compatibility and correct dosage. Contact the service 

agency responsible regarding this.

2 Check that the fresh water injection has been set to 20-25 l fresh water per vehicle. Contact the 

manufacturer of the washing facility regarding this.

3 Check if servicing of the tank is due and perform this if necessary.

Water backing up in the 
sludge trap.

1 Clean the insertion-sieve box (see Chapter Insertion-sieve box servicing (standard version)).

Odours are generated despite 
no malfunction messages on 
the device.

1 Check the aeration in the aeration tank. A fine bubbled, evenly distributed aeration should be visible 

on the surface.

2 Check the aerator unit and perform maintenance if necessary (see Chapter Aerator servicing).
3 Check the aerator lines for damage that may result in a loss of air.

The immersion pump is not 
pumping water into the 
above-ground tank, despite 
no malfunction messages on 
the device.

1 Check that water is present in the sludge trap being used as a water removal tank.
2 Check if any pipes in the system are clogged.
3 Check if backwater has occurred in the sludge trap chain. In particular, the light liquid separator and 

coalescence separator and insertion-sieve box are to be checked (see Chapter  Sludge trap ser-
vicing
). If no backwater is present then have the agreed minimum fresh water injection at the last 
flushing operation confirmed by the manufacturer of the washing facility.

4 It the minimum fresh water intake volume is correct then check the sludge traps for leaks.

The system has been com-
pletely switched off.

1 Stop washing operations because only enough processed water for a single wash remains.

Note

Odours can develop if the system is switched off for several days without draining water from the 
tanks. 

1 Switch on the system.

If the system is switched on after a longer standstill period, it will take a few days before the original 
cleaning performance is reached. When switched on, the control system assumes control of the 
coordination of the system.

2 Acknowledge the malfunction messages and emission of the acoustic horn signal occurring in the 

case of insufficient water in the processed water tank. 

Summary of Contents for BioSaver- System / WRB 2000 Bio

Page 1: ...BioSaver System WRB Bio 59681090 11 19 001 Register your product www kaercher com welcome ...

Page 2: ...omponents such as batteries re chargeable batteries or oil which if handled or disposed of incorrectly can pose a potential danger to human health and the environment However these components are required for the correct operation of the device Devices marked by this symbol are not allowed to be disposed of together with the household rubbish On renewal of the filter material the used filter mater...

Page 3: ...hen power is suddenly restored after a power failure this can result in the system switching on uncontrollably Switch the system off in the case of a power failure DANGER Danger due to harmful substances Danger to health from contact with dust and microbiological con taminants Wear a suitable dust protection mask and gloves when replacing filters DANGER Danger due to harmful substances The recycli...

Page 4: ...ed for regeneration e g in the case of exces sive differential pressure Trigger this by pressing and holding the button for a longer period of time 5 The arrow button is used for decreasing a value Control head used from 12 2018 1 button The down arrow button is used for decreasing a value 2 button The up arrow button is used for increasing a value 3 CLOCK button This button is used for setting th...

Page 5: ... 2 1 Compressed air on site 2 Fresh water on site 3 Biological stage 2 4 Biological stage 1 5 Sludge trap 2 6 Sludge trap 1 7 Supply 8 Sludge trap 1 9 Sludge trap 2 10 Biological stage 1 11 Biological stage 2 12 Processed water 13 Aerator 14 Control cabinet ...

Page 6: ...d air on site 2 Fresh water on site 3 Biological stage 2 4 Biological stage 1 5 Pumping station 6 Sludge trap 7 Waste water supply 8 Sludge trap 9 Pumping station 10 Biological stage 1 11 Biological stage 2 12 Processed water 13 Aerator 14 Control cabinet ...

Page 7: ...nter the interior of the pipes when installing pipelines on site These materials can clog the fittings attached these pipelines during the first weeks of operation For this reason regularly check the func tion of the fresh water valve and pneumatic valve in the system during the first few weeks and clean the valves if necessary Note The waste water resulting from the cleaning of buildings walls fl...

Page 8: ...ply Note The control air supply to the control cabinet must be ensured at all times day and night A permanent supply of control air to the control cabinet is impor tant to ensure a correctly functioning system If the control air is provided via the company internal compressed air supply then ensure that this supply remains available at night on Sundays and public holidays Operation via the touch s...

Page 9: ...ange to the Variant 1 1 Pre treatment stage screen see Chapter Pre treatment sludge trap Variant 1 1 Pre treatment stage screen Pre treatment 2 button Change to the Variant 2 2 Pre treatment stages screen see Chapter Pre treatment sludge trap Variant 2 2 Pre treatment stages screen Biology 1 button Change to the Variant 1 1 biological stage screen see Chapter Biological stage Variant 1 1 biologica...

Page 10: ...re treatment 1 button displays the Variant 1 1 Pre treatment stage screen Pumping Station button Change to upstream system com ponents Pre treatment 2 button Change to downstream system components Pre treatment sludge trap Variant 2 2 Pre treatment stages screen Touching the Pre treatment 2 button displays the Variant 2 2 Pre treatment stages screen Pumping Station button Change to upstream system...

Page 11: ...n see Chapter Pre treatment sludge trap Variant 2 2 Pre treat ment stages screen Biology 2 button Change to the biological stage Variant 1 1 biological stage screen see Chapter Biological stage Variant 1 1 biological stage screen BioSaver button Change to the Post treatment screen see Chapter Post treatment screen Waste Water Pumping Station screen Touching the Pumping Station button displays the ...

Page 12: ...e screen see Chapter Fresh Water Valve screen Pressure Increase Pump button Change to the Aerator Pumps Valve fittings screen see Chapter The Aerator Pumps Valve fittings screen The Aerator Pumps Valve fittings screen ATTENTION Deactivated safety devices The system is manually switched from Manual mode to Automat ic mode Manual mode has the highest priority When manual mode is activated the safety...

Page 13: ...t manually ended the fresh water mode is automatically ended when the max filling level in the biological stage is reached Water Exchange button An increased salt concentration in the processed water can be reduced via the water exchange mode Touching the button activates the water exchange but ton is highlighted in green Touching the button again deacti vates the water exchange button is highligh...

Page 14: ...e system must continuously remain in opera tion also at night on public holidays and other standstill periods of the connected washing facility To keep the energy requirements as low as possible the auto matic control system is programmed to independently detect the volume of incoming waste water and dynamically reduce the run ning time of electrical units during low load phases such as at night o...

Page 15: ...the specifications of the standard installation situations Period Activity Person nel Daily Visual check of the control cabinet displays Operator Weekly Examination of the insertion sieve box in the sludge trap Checking of the aeration and circulation of the carrier material Operator Monthly Cleaning of the air intake filer of the aer ation unit Checking of the control air supply Checking of the f...

Page 16: ...he shaft and set it down on a suitable surface 2 Clean the insertion sieve box with a brush Biological stage servicing Note The aeration units in the stages must be checked for formation of coatings and deposits after 1 2 years The pre treatment sludge trap may need to be evacuated and disposed of This work can only be performed by Customer Service Contact your customer service partner responsible...

Page 17: ...hing is active 2 Acknowledge completion of flushing after approx 15 minutes using the Back button Reservoir tank servicing Note The inlet is blocked during cleaning Cleaning may only be per formed when no washing operations are being performed Deposits form in the processed water tank during operation The display shows an information message when the reservoir tank needs to be cleaned 1 Reservoir ...

Page 18: ... opens 2 Remove the wing nuts from the intake air filter protective hood 3 Remove the protective hood 4 Lift the intake air filter and clean with compressed air from the inside to the outside 5 Fit the protective hood and fasten with the wing nuts 6 Unscrew the air filter and clean with compressed air from the inside to the outside 7 Screw open the air filter Level sensor servicing The control sys...

Page 19: ...il layer disposed of by an approved disposal company Fault Rectification The processed water is cloudy despite no malfunc tion messages on the device 1 Check the cleaning agents for biological compatibility and correct dosage Contact the service agency responsible regarding this 2 Check that the fresh water injection has been set to 20 25 l fresh water per vehicle Contact the manufacturer of the w...

Page 20: ...tive 2011 65 EU These products meet the current requirements of the Ro HS directive for all 7 named materials Max 0 1 of weight in ho mogeneous material for lead mercury hexavalent chromium polybrominated biphenyl PBB polybrominated diphenyl ether PBDE deca BDE and max 0 01 of the weight for cadmium The system may not be operated until it has been ensured that the system has been installed accordi...

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