Aquadetox BioSaver- System / WRB 2000 Bio Manual Download Page 16

16

English

More information is provided in your customer-specific operator 
manual.

Sludge trap servicing

Check the sludge trap and pumping station (option) together.
The sludge level in the sludge traps must be regularly checked 
using a measuring disc (inspection set for separating systems). 
This is based on the own-monitoring directive (interval depending 
on the amount of sludge present). The sludge trap must be emp-
tied by an approved disposal company when 50 % full. The dis-
posal process can stir up sludge that can clog the coalescence 
separator (option) or the insertion-sieve boxes.
1. Fill the sludge trap with fresh water after sludge disposal to 

prevent a shortage of water in the system. 

2. Check the coalescence separator (option) and the insertion-

sieve boxes for soiling over a few days after sludge disposal.

Pumping station (option) servicing

Check the sludge trap and pumping station (option) together.
If necessary, drain and clean the pumping station:
1. Set the pumping station pump to Manual mode/Off.
2. Have the pumping station drained by an approved disposal 

company.

3. Remove any deposits from the pumping station if present.
4. Fill the pumping station with fresh water until the pumping sta-

tion pumps are covered.

5. Set the system into Automatic mode.

Insertion-sieve box servicing (standard version)

The insertion-sieve box consists of the insertion sieve and the 
baffle plate/immersion wall. The insertion-sieve box is installed in 
the discharge channel of the sludge trap upstream of the 
1st biological basin and protects the immersion pump from 
coarse dirt particles. The insertion-sieve box must be checked 
weekly for soiling during operation in order to prevent water from 
backing up in the sludge trap.

1

Insertion-sieve

2

Baffle plate/immersion wall

1. Pull the insertion-sieve box out of the shaft and set it down on 

a suitable surface.

2. Clean the insertion-sieve box with a brush. 

Biological stage servicing

Note

The aeration units in the stages must be checked for formation of 
coatings and deposits after 1-2 years. The pre-treatment sludge 
trap may need to be evacuated and disposed of. This work can 
only be performed by Customer Service. Contact your customer 
service partner responsible regarding this.

5-year 
general 
inspec-
tion or de-
pending 
on the lo-
cally ap-
plicable 
legal re-
quire-
ments

Removal of a sample from the pro-
cessed water tank and checking of the 
following values:
– pH value
– Filterable substances
– CSB
– Hydrocarbon
– Colony count
– Total count of coliform bacteria

Determination of the following values in 
the biological stage:
– pH value
– Filterable substances
– CSB
– Hydrocarbon
– Colony count
– Total count of coliform bacteria

Check the discharge shaft of the sludge 
trap for leaks

After completely draining/cleaning the 
system, check the following points: 
– Presence and completeness of the 

documentation (approval certificates, 
drainage plans, operating and service 
manuals)

– Operational log book and sludge dis-

posal certificates

– Structural condition and leak-free 

state of the system, especially the un-
derground system components

– Condition of the fitted components 

and electrical equipment

– Actual waster water processed (ori-

gin, volume, contamination load, 
washing and cleaning agents used, 
operating materials and auxiliary ma-
terials) and supplementary water vol-
ume

– Check the operational log book for 

completeness and plausibility (target-
actual comparison)

– Check the performance of the system 

with regard to the waste water volume 
and contamination load

– Replace the control head battery 

(CR2031)

– Replace the SPS M241 battery 

(CR2031)

Custom-
er service 
/ technical 
specialist 
assessor

Presenta-
tion of the 
waste wa-
ter pro-
cessing 
approval

Take waste water samples and have them 
analysed

A labora-
tory ap-
proved 
accord-
ing to the 
locally ap-
plicable 
regula-
tions

Period

Activity

Person-
nel

Summary of Contents for BioSaver- System / WRB 2000 Bio

Page 1: ...BioSaver System WRB Bio 59681090 11 19 001 Register your product www kaercher com welcome ...

Page 2: ...omponents such as batteries re chargeable batteries or oil which if handled or disposed of incorrectly can pose a potential danger to human health and the environment However these components are required for the correct operation of the device Devices marked by this symbol are not allowed to be disposed of together with the household rubbish On renewal of the filter material the used filter mater...

Page 3: ...hen power is suddenly restored after a power failure this can result in the system switching on uncontrollably Switch the system off in the case of a power failure DANGER Danger due to harmful substances Danger to health from contact with dust and microbiological con taminants Wear a suitable dust protection mask and gloves when replacing filters DANGER Danger due to harmful substances The recycli...

Page 4: ...ed for regeneration e g in the case of exces sive differential pressure Trigger this by pressing and holding the button for a longer period of time 5 The arrow button is used for decreasing a value Control head used from 12 2018 1 button The down arrow button is used for decreasing a value 2 button The up arrow button is used for increasing a value 3 CLOCK button This button is used for setting th...

Page 5: ... 2 1 Compressed air on site 2 Fresh water on site 3 Biological stage 2 4 Biological stage 1 5 Sludge trap 2 6 Sludge trap 1 7 Supply 8 Sludge trap 1 9 Sludge trap 2 10 Biological stage 1 11 Biological stage 2 12 Processed water 13 Aerator 14 Control cabinet ...

Page 6: ...d air on site 2 Fresh water on site 3 Biological stage 2 4 Biological stage 1 5 Pumping station 6 Sludge trap 7 Waste water supply 8 Sludge trap 9 Pumping station 10 Biological stage 1 11 Biological stage 2 12 Processed water 13 Aerator 14 Control cabinet ...

Page 7: ...nter the interior of the pipes when installing pipelines on site These materials can clog the fittings attached these pipelines during the first weeks of operation For this reason regularly check the func tion of the fresh water valve and pneumatic valve in the system during the first few weeks and clean the valves if necessary Note The waste water resulting from the cleaning of buildings walls fl...

Page 8: ...ply Note The control air supply to the control cabinet must be ensured at all times day and night A permanent supply of control air to the control cabinet is impor tant to ensure a correctly functioning system If the control air is provided via the company internal compressed air supply then ensure that this supply remains available at night on Sundays and public holidays Operation via the touch s...

Page 9: ...ange to the Variant 1 1 Pre treatment stage screen see Chapter Pre treatment sludge trap Variant 1 1 Pre treatment stage screen Pre treatment 2 button Change to the Variant 2 2 Pre treatment stages screen see Chapter Pre treatment sludge trap Variant 2 2 Pre treatment stages screen Biology 1 button Change to the Variant 1 1 biological stage screen see Chapter Biological stage Variant 1 1 biologica...

Page 10: ...re treatment 1 button displays the Variant 1 1 Pre treatment stage screen Pumping Station button Change to upstream system com ponents Pre treatment 2 button Change to downstream system components Pre treatment sludge trap Variant 2 2 Pre treatment stages screen Touching the Pre treatment 2 button displays the Variant 2 2 Pre treatment stages screen Pumping Station button Change to upstream system...

Page 11: ...n see Chapter Pre treatment sludge trap Variant 2 2 Pre treat ment stages screen Biology 2 button Change to the biological stage Variant 1 1 biological stage screen see Chapter Biological stage Variant 1 1 biological stage screen BioSaver button Change to the Post treatment screen see Chapter Post treatment screen Waste Water Pumping Station screen Touching the Pumping Station button displays the ...

Page 12: ...e screen see Chapter Fresh Water Valve screen Pressure Increase Pump button Change to the Aerator Pumps Valve fittings screen see Chapter The Aerator Pumps Valve fittings screen The Aerator Pumps Valve fittings screen ATTENTION Deactivated safety devices The system is manually switched from Manual mode to Automat ic mode Manual mode has the highest priority When manual mode is activated the safety...

Page 13: ...t manually ended the fresh water mode is automatically ended when the max filling level in the biological stage is reached Water Exchange button An increased salt concentration in the processed water can be reduced via the water exchange mode Touching the button activates the water exchange but ton is highlighted in green Touching the button again deacti vates the water exchange button is highligh...

Page 14: ...e system must continuously remain in opera tion also at night on public holidays and other standstill periods of the connected washing facility To keep the energy requirements as low as possible the auto matic control system is programmed to independently detect the volume of incoming waste water and dynamically reduce the run ning time of electrical units during low load phases such as at night o...

Page 15: ...the specifications of the standard installation situations Period Activity Person nel Daily Visual check of the control cabinet displays Operator Weekly Examination of the insertion sieve box in the sludge trap Checking of the aeration and circulation of the carrier material Operator Monthly Cleaning of the air intake filer of the aer ation unit Checking of the control air supply Checking of the f...

Page 16: ...he shaft and set it down on a suitable surface 2 Clean the insertion sieve box with a brush Biological stage servicing Note The aeration units in the stages must be checked for formation of coatings and deposits after 1 2 years The pre treatment sludge trap may need to be evacuated and disposed of This work can only be performed by Customer Service Contact your customer service partner responsible...

Page 17: ...hing is active 2 Acknowledge completion of flushing after approx 15 minutes using the Back button Reservoir tank servicing Note The inlet is blocked during cleaning Cleaning may only be per formed when no washing operations are being performed Deposits form in the processed water tank during operation The display shows an information message when the reservoir tank needs to be cleaned 1 Reservoir ...

Page 18: ... opens 2 Remove the wing nuts from the intake air filter protective hood 3 Remove the protective hood 4 Lift the intake air filter and clean with compressed air from the inside to the outside 5 Fit the protective hood and fasten with the wing nuts 6 Unscrew the air filter and clean with compressed air from the inside to the outside 7 Screw open the air filter Level sensor servicing The control sys...

Page 19: ...il layer disposed of by an approved disposal company Fault Rectification The processed water is cloudy despite no malfunc tion messages on the device 1 Check the cleaning agents for biological compatibility and correct dosage Contact the service agency responsible regarding this 2 Check that the fresh water injection has been set to 20 25 l fresh water per vehicle Contact the manufacturer of the w...

Page 20: ...tive 2011 65 EU These products meet the current requirements of the Ro HS directive for all 7 named materials Max 0 1 of weight in ho mogeneous material for lead mercury hexavalent chromium polybrominated biphenyl PBB polybrominated diphenyl ether PBDE deca BDE and max 0 01 of the weight for cadmium The system may not be operated until it has been ensured that the system has been installed accordi...

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