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2 PIECE BODY BALL VALVES - FS660 SERIES

Australian Pipeline Valve - Installation, Operation and Maintenance Manual

19

A P P E N D I X   -   C O N T ’ D

Sample Drawing 2000psi Non Direct Mount 

Example only, refer to as-built drawing

www

.australianpipeline

valv

e.com.au

API 6F

A 3r

d E

dition

API 607 5th ISO 10497

APV DWG FRM 470

BILL

 OF MA

TERIALS

Dimensions in millimeters

Firesafe Ball Valve, 2PC

Model FS660-AK1EHGACBN,

NPS 1/4”~2” (DN8~DN50) Class 800, 

NPT, Lever Operated, FB, CF8M 

ORDER N

o/ D

W

G N

o

REV

.

APPR

O

VED

CHE

CKED

DRA

WN

470

00

N

O.

PAR

T NAME

MA

TERIAL

NO

TES

1

2

3

4

5

6-1

6-2

7

8

9

10

11

12

13

14

15

BODY

BODY CAP

SEAT

BALL

BODY GASKET

THRUST W

ASHE

R

THRUST W

ASHER

STE

M PACKI

NG

STE

M

GL

AND NUT

SPRING W

ASHER

HANDL

E NUT

HANDL

E

SLEE

VE

STOP PIN

ANTI-STATIC

 DE

VI

CE

ASTM A351 C

F8M

ASTM A351 C

F8M

RPTFE

ASTM A351 CF

8M/316

GRAPHITE

GRAPHITE

PTF

E

GRAPHITE

ASTM A276 316

AISI

 304

AISI

 304

AISI

 304

AISI

 304

VI

NYL

 PLASTISOL

AISI

 304

AISI

 316

-

-

-

-

-

(2)

-

-

SOLID

(3)

-

-

(1)

(1)

(4) 

GL

ASS REINFORCED

-

Australian Pipeline V

alve 

B.T. 

S.Q. 

C.C. 

16

17

STEM O-RING

LOCK DEVI

CE

VI

TON AED

AISI

 304

-

-

DIMENSIONS (MM) & WEIGHT (KG)

DN

ØD

H

W

B

M

W

eight

8

10

15

25

40

11.0

54

135

15

M5

0.4

12.5

54

135

15

M5

0.4

15.0

56

135

17

M5

0.4

25.0

68

165

25

M5

1.0

38.0

90

175

25

M6

2.2

Inch

1/4”

3/8”

1/2”

1”

1 1/2”

L

59

59

61

85

115

ØA

8

8

8

12

14

ISO 521

1

F03

F03

F03

F04

F05

20

20.0

64

135

20

M5

0.6

3/4”

73

10

F03

32

32.0

74

165

25

M5

1.5

1 1/4”

97

12

F04

50

50.0

100

175

25

M6

3.8

2”

134

14

F05

 

 

RA

TING

DESIGN & MF

G

.

PRES

S-

TEMP

 RA

TING

END C

ONNE

C

TION

END DIMENSION

TES

T & INSPE

C

TION

MARKING & P

AINT

O

THER RE

Q

.

POR

T SIZE

TRIM

NO

TES

O

THER

SPE

CIAL

 

CL 800 2000 PSI

ASME B16.34 

&

 API608 

EN12

516-1

ASME B16.34

NPT

ANSI B1.20.1

API598/ ISO 5208-A

MSS SP-55, PICKLED 

&

 PASSIVATED

NACE MR-01-75 

&

 MR-01-03 ISO 5

211 MOUNT

FULL PORT

316SS

FIRESAFE : API 607 5TH ED., AP

I 6F

A 3RD E

D.

ANTI STATIC BS5351 

&

 ISO 17292-2015

OPTIONAL HP SEAT TEST PERFO

RME

D ISO 5208-A

TES

T PRES

SURE

SHELL

 HYDR

O

SEA

T HYDR

O

SEA

AIR

B

A

CK

SEA

T

TEMPERA

TURE

MEDIUM

Water, Oil, Gas

ºC

-29 TO 220

ºF

-20 TO 428

Mpa

Psi

0.55

80

Mpa

Psi

 

 

Mpa

Psi

Mpa

Psi

20.7

30

00

15.2

2200

(1)

 INVESTMENT 

CAST

(2) 

STEM SMOOTHNESS R

a 0.8 

~

 1.0 

µ

(3) 

STUFFI

NG BOX SMOOTHNESS R

a 0.8 

~

 1.1 

µ

m

(4) 

SEMI-FLEXI

BLE ENER

GI

SED SEAT FOR

 R

EDUCED TOR

QUE AND TI

GHT SHUT-OFF AT VER

Y LOW 

 

AND HIGH PR

ESSUR

ES

 

P

36

36

36

42

50

36

42

50

13

12

ØA

6

5

16

7

8

9

10

11

1

2

3

4

15

L

17

B

ØD

H

Pressure equalisation hole

W

4xM

ISO 5211 MOUNT

14

P

PRESSURE/TEMPER

ATURE R

ATING

T

PTF

E

R-PTFE/TFM1600

R

500°F (260°C)

400 (204)

300 (149)

-38 (-34)

0

(-18)

100 (38)

200 (93)

SE

R

VICE

 TEMPER

ATURE

WORKING PRESSURE IN PSIG

WORKING PRESSURE IN BAR

0.0

34.4

103.4

137.9

172.4

0

500

1000

1500

2000

2500

68.9

R

T

1/4” - 2”

Summary of Contents for FS660 Series

Page 1: ...www australianpipelinevalve com au INSTALLATION OPERATION MAINTENANCE MANUAL 2 PIECE BODY BALL VALVES FS660 SERIES API6FA API607 5th Edition API6FA API607 5th Edition ISO 10497 Firesafe Certified...

Page 2: ...ves Forged Steel Plug Valves Lubricated Sleeved Lined Gate Globe Check Valves Cast Steel Diamond Gear Gearboxes Flowturn Gate Globe Check Valves Flowturn Instrument Valves Flowturn Ball Valves Multiwa...

Page 3: ...llation 6 10 2 1 Installation positions 7 2 2 Preparation for installation 7 2 3 End connections 7 8 2 4 Valve installation by welding 8 9 3 0 Operation 9 10 3 1 Manual operation 9 3 2 Lock device 10...

Page 4: ...responsible for ordering the correct valves The user is responsible for ensuring APV Valves are selected and installed in conformance with the current pressure rating and design temperature requiremen...

Page 5: ...duct inside the valve 8 Australian Pipeline Valve Standard ball valves are not suitable for low temperature service below 29 C 20 F unless provided with cryogenic stem extension and other modification...

Page 6: ...care Valve surface temperature may be dangerously too hot or too cold for skin contact Upon disassembly attention should be paid to the possibility of releasing dangerous and or ignitable accumulated...

Page 7: ...are generally not recommended for throttling service where both the fluid flow and the leading edge of the ball can damage or deform the resilient ball seats causing leakage High fluid velocity or th...

Page 8: ...nner body of the valve This preservative corrosion inhibitor can be removed with a solvent provided the solvent used does not affect the seats seals used in the valve c The inside of the valve should...

Page 9: ...are usually bi directional and therefore may be installed in either direction In some cases ball valves such as metal to metal seated and low temperature valves may be uni directional in which case th...

Page 10: ...tored constantly throughout the welding work If any change of colour is noticed the welding work must be interrupted immediately and the weld allowed to cool For swing out centre design the centre sec...

Page 11: ...centre section directly adjacent to adapter end piece being welded to assure the body temperature does not increase 160 C Always leave valve in open position during welding but also at least 60 minute...

Page 12: ...operation could reduce seat life proportionately Periodic inspection of critical leak path areas such as body bonnet joint end connections seating surfaces and around the stem packing should be a requ...

Page 13: ...of rings have been installed A thin smear of molybdenum sulfide anti seize grease may be used on the stem and packing chamber wall for packing lubrication 5 Replace and tighten gland nut s alternatel...

Page 14: ...Lock Cap 16 Handle Gland 17 Handle Nut 18 Lock Device 19 Handle 20 Handle Sleeve 21 Stop Bolt Sample only design depends on size model class Refer to as built drawing 21 5 8 6 9 20 19 17 18 13 11 12 1...

Page 15: ...ly closed 2 Seat or ball damaged 3 Debris trapped in valve 1 Close the valve tightly 2 Replace seat or ball 3 Clean the debris Stem Packing Leaking 1 Packing gland nut loose 2 Packing damaged or missi...

Page 16: ...STM A351 CF8M 316 5 Gasket Graphite PTFE Graphite PTFE 6 Thrust Washer PTFE PTFE 7 Stem Packing Graphite PTFE Graphite PTFE 8 Stem ASTM A276 316 ASTM A276 304 9 Gland AISI 304 AISI 304 10 Spring Washe...

Page 17: ...Gasket PTFE TFM1600 PTFE TFM1600 8 Tapered Stem Seal PTFE TFM1600 RTFE PTFE TFM1600 RTFE 9 O Ring FKM FKM 10 Stem Packing Set PTFE V Rings PTFE V Rings 11 Bushing 50 SS 50 PTFE 50 SS 50 PTFE 12 Gland...

Page 18: ...TO FACE DIM END CONNECTION END DIMENSION TEST INSPECTION MARKING PAINT OTHER REQ PORT SIZE TRIM NOTES OTHER CL 2500 6000 PSI ASME B16 34 API 608 EN 12516 1 ASME B16 34 MFG NPT ANSI B1 20 1 API 598 ISO...

Page 19: ...nch 2 L 149 0 Weight 5 9 RATING DESIGN MFG PRESS TEMP RATING END CONNECTION END DIMENSION TEST INSPECTION MARKING PAINT OTHER REQ PORT SIZE TRIM NOTES OTHER SPECIAL CL 1500 3705 PSI ASME B16 34 API 60...

Page 20: ...LED PASSIVATED NACE MR 01 75 MR 01 03 ISO 5211 DIRECT MOUNT FULL PORT 316SS HIGH CYCLE TRIPLE BARRIER STEM SEAL SYSTEM FIRESAFE API 607 5TH ED API 6FA 3RD ED ANTI STATIC BODY STEM BALL BS5351 ISO 1729...

Page 21: ...175 25 M6 2 2 Inch 1 4 3 8 1 2 1 1 1 2 L 59 59 61 85 115 A 8 8 8 12 14 ISO 5211 F03 F03 F03 F04 F05 20 20 0 64 135 20 M5 0 6 3 4 73 10 F03 32 32 0 74 165 25 M5 1 5 1 1 4 97 12 F04 50 50 0 100 175 25...

Page 22: ...ABILITY IF ANY EXCEED THE NET SALES PRICE OF THE DEFECTIVE PRODUCT S PURCHASED DURING THE PREVIOUS CONTRACT YEAR 4 LABOR ALLOWANCE Seller makes NO ADDITIONAL ALLOWANCE FOR THE LABOR OR EXPENSE OF REPA...

Page 23: ...hures and technical publications are the exclusive property of Australian Pipeline Valve Any unauthorised reproduction in total or in part shall result in prosecution Products and data sheets in this...

Page 24: ...e contact us for a prompt response Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacture process Australian Pipeline Valve reserves the righ...

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