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www.australianpipelinevalve.com.au

INSTALLATION, OPERATION & MAINTENANCE MANUAL

2 PIECE BODY BALL VALVES

FS660 SERIES

API6FA, API607 5th Edition

API6FA, API607 5th Edition

ISO 10497 Firesafe Certified

Summary of Contents for FS660 Series

Page 1: ...www australianpipelinevalve com au INSTALLATION OPERATION MAINTENANCE MANUAL 2 PIECE BODY BALL VALVES FS660 SERIES API6FA API607 5th Edition API6FA API607 5th Edition ISO 10497 Firesafe Certified...

Page 2: ...ves Forged Steel Plug Valves Lubricated Sleeved Lined Gate Globe Check Valves Cast Steel Diamond Gear Gearboxes Flowturn Gate Globe Check Valves Flowturn Instrument Valves Flowturn Ball Valves Multiwa...

Page 3: ...llation 6 10 2 1 Installation positions 7 2 2 Preparation for installation 7 2 3 End connections 7 8 2 4 Valve installation by welding 8 9 3 0 Operation 9 10 3 1 Manual operation 9 3 2 Lock device 10...

Page 4: ...responsible for ordering the correct valves The user is responsible for ensuring APV Valves are selected and installed in conformance with the current pressure rating and design temperature requiremen...

Page 5: ...duct inside the valve 8 Australian Pipeline Valve Standard ball valves are not suitable for low temperature service below 29 C 20 F unless provided with cryogenic stem extension and other modification...

Page 6: ...care Valve surface temperature may be dangerously too hot or too cold for skin contact Upon disassembly attention should be paid to the possibility of releasing dangerous and or ignitable accumulated...

Page 7: ...are generally not recommended for throttling service where both the fluid flow and the leading edge of the ball can damage or deform the resilient ball seats causing leakage High fluid velocity or th...

Page 8: ...nner body of the valve This preservative corrosion inhibitor can be removed with a solvent provided the solvent used does not affect the seats seals used in the valve c The inside of the valve should...

Page 9: ...are usually bi directional and therefore may be installed in either direction In some cases ball valves such as metal to metal seated and low temperature valves may be uni directional in which case th...

Page 10: ...tored constantly throughout the welding work If any change of colour is noticed the welding work must be interrupted immediately and the weld allowed to cool For swing out centre design the centre sec...

Page 11: ...centre section directly adjacent to adapter end piece being welded to assure the body temperature does not increase 160 C Always leave valve in open position during welding but also at least 60 minute...

Page 12: ...operation could reduce seat life proportionately Periodic inspection of critical leak path areas such as body bonnet joint end connections seating surfaces and around the stem packing should be a requ...

Page 13: ...of rings have been installed A thin smear of molybdenum sulfide anti seize grease may be used on the stem and packing chamber wall for packing lubrication 5 Replace and tighten gland nut s alternatel...

Page 14: ...Lock Cap 16 Handle Gland 17 Handle Nut 18 Lock Device 19 Handle 20 Handle Sleeve 21 Stop Bolt Sample only design depends on size model class Refer to as built drawing 21 5 8 6 9 20 19 17 18 13 11 12 1...

Page 15: ...ly closed 2 Seat or ball damaged 3 Debris trapped in valve 1 Close the valve tightly 2 Replace seat or ball 3 Clean the debris Stem Packing Leaking 1 Packing gland nut loose 2 Packing damaged or missi...

Page 16: ...STM A351 CF8M 316 5 Gasket Graphite PTFE Graphite PTFE 6 Thrust Washer PTFE PTFE 7 Stem Packing Graphite PTFE Graphite PTFE 8 Stem ASTM A276 316 ASTM A276 304 9 Gland AISI 304 AISI 304 10 Spring Washe...

Page 17: ...Gasket PTFE TFM1600 PTFE TFM1600 8 Tapered Stem Seal PTFE TFM1600 RTFE PTFE TFM1600 RTFE 9 O Ring FKM FKM 10 Stem Packing Set PTFE V Rings PTFE V Rings 11 Bushing 50 SS 50 PTFE 50 SS 50 PTFE 12 Gland...

Page 18: ...TO FACE DIM END CONNECTION END DIMENSION TEST INSPECTION MARKING PAINT OTHER REQ PORT SIZE TRIM NOTES OTHER CL 2500 6000 PSI ASME B16 34 API 608 EN 12516 1 ASME B16 34 MFG NPT ANSI B1 20 1 API 598 ISO...

Page 19: ...nch 2 L 149 0 Weight 5 9 RATING DESIGN MFG PRESS TEMP RATING END CONNECTION END DIMENSION TEST INSPECTION MARKING PAINT OTHER REQ PORT SIZE TRIM NOTES OTHER SPECIAL CL 1500 3705 PSI ASME B16 34 API 60...

Page 20: ...LED PASSIVATED NACE MR 01 75 MR 01 03 ISO 5211 DIRECT MOUNT FULL PORT 316SS HIGH CYCLE TRIPLE BARRIER STEM SEAL SYSTEM FIRESAFE API 607 5TH ED API 6FA 3RD ED ANTI STATIC BODY STEM BALL BS5351 ISO 1729...

Page 21: ...175 25 M6 2 2 Inch 1 4 3 8 1 2 1 1 1 2 L 59 59 61 85 115 A 8 8 8 12 14 ISO 5211 F03 F03 F03 F04 F05 20 20 0 64 135 20 M5 0 6 3 4 73 10 F03 32 32 0 74 165 25 M5 1 5 1 1 4 97 12 F04 50 50 0 100 175 25...

Page 22: ...ABILITY IF ANY EXCEED THE NET SALES PRICE OF THE DEFECTIVE PRODUCT S PURCHASED DURING THE PREVIOUS CONTRACT YEAR 4 LABOR ALLOWANCE Seller makes NO ADDITIONAL ALLOWANCE FOR THE LABOR OR EXPENSE OF REPA...

Page 23: ...hures and technical publications are the exclusive property of Australian Pipeline Valve Any unauthorised reproduction in total or in part shall result in prosecution Products and data sheets in this...

Page 24: ...e contact us for a prompt response Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacture process Australian Pipeline Valve reserves the righ...

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