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2 PIECE BODY BALL VALVES - FS660 SERIES

Australian Pipeline Valve - Installation, Operation and Maintenance Manual

18

A P P E N D I X   -   C O N T ’ D

Sample Drawing 2000psi Direct Mount

Example only, refer to as-built drawing

www

.australianpipeline

valv

e.com.au

API 6F

A 3r

d E

dition

API 607 5th ISO 10497

APV DWG FRM 635

BILL

 OF MA

TERIALS

Dimensions in millimeters

Firesafe Ball Valve, 2pc, High Cycle Design, 

Direct Mount Pad, Model FS660-AK1EGGACBNM, NPS 1/4”~1” (DN8~DN25) ANSI 2000 PSI WOG, 

NPT, Lever Operated, FB, CF8M 

ORDER N

o/ D

W

G N

o

REV

.

APPR

O

VED

CHE

CKED

DRA

WN

635

00

N

O.

PAR

T NAME

MA

TERIAL

NO

TES

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

BODY

END CAP

BALL

SEATS

STEM

ANTISTATIC SPR

ING/BALL

BODY GASK

ET

PRIMARY STEM THRUST SEAL

PACK

ING

BUSHING

GLAND

BELLEVI

LLE SPRI

NG WASHERS

STEM NUT

HANDLE NUT

STOP

-LOCK

-CAP

HANDLE GLAND

ASTM A351 CF8M

ASTM A351 CF8M

ASTM A351 CF8M/316

TFM4215 (CARBON GRA

PH

ITE FILLED PT

FE)

ASTM A276 316

AISI 316

GRAP

HITE

PTFE (ENER

GISED)

GRAPHITE

AISI 304

AISI 316

ASTM 301

ASTM A194-8

ASTM A194-8

AISI 304

AISI 304

(5) 

SET

-

-

-

-

(2)

-

-

(4) (7) 

LIVE ENERGISED

(5) 

TAPERED

(1) 

BLOW OUT P

ROOF

-

(3) (8)

(3) (6) (8)

-

(6)

Australian Pipeline V

alve 

B.T. 

S.Q. 

C.C. 

17

18

LOCK

 DEVICE

HANDLE

AISI 304

AISI 304

-

-

DIMENSIONS (MM) & WEIGHT (KG)

Inch

 

 

RA

TING

DESIGN & MF

G

.

PRES

S-

TEMP

 RA

TING

FA

CE 

TO F

A

CE DIM.

END C

ONNE

C

TION

END DIMENSION

TES

T & INSPE

C

TION

MARKING & P

AINT

O

THER RE

Q

.

POR

T SIZE

TRIM

NO

TES

O

THER

ANSI 2000 PSI WOG

ASME B16.34/API 608

ASME B16.34

APV

NPT

ANSI B1.20.1

API598/ ISO 5208-A

MSS SP-55, PICKLED 

&

 PASSIVATED

NACE MR-01-75 

&

 MR-01-03 ISO

 5211 DIREC

T MOUNT

FULL PORT

316SS, HIGH CYCLE TRIPLE BAR

RIER STE

M SEAL SYSTEM

FIRESAFE : API 607 5TH ED., AP

I 6FA 3RD ED.

ANTI STATIC BODY-STEM-BALL

 BS5351 

&

 ISO 17292-2015

TES

T PRES

SURE

SHELL

 HYDR

O

SEA

T HYDR

O

SEA

AIR

B

A

CK

SEA

T

TEMPERA

TURE

MEDIUM

Water, Oil, Gas

ºC

-29 TO 200

ºF

-20 TO 392

Mpa

Psi

0.55

80

Mpa

Psi

 

 

Mpa

Psi

Mpa

Psi

20.7

30

00

15.1

2200

SPE

CIAL

 

OPTIONAL HP SEAT TEST PERFO

RME

D ISO 5208-A

(1)

 

STEM SMOOTHNESS Ra 0.80 

~

 1.4 

µ

m

(2)

 STUFFING BOX SMOOTHNESS Ra 

 1.6 

µ

m

(3)

 INVESTMENT CAST, CASTING APPROVED BY TUV AD 2000-MERKBLATT WU

(4) 

DYNEON (3M USA) TFM4215 SEATS

(5) 

TR

IPLE

 BAR

RIER STEM SEAL SYSTEM ENER

GISE

D W

ITH B

ELLEVILLE PACKI

NG SPRING SE

T. L

OW

 EMISSION TA LUF

T COMPLIANT DESIGN

(6)

 

FRICTION FIT THREADED BODY JOINT IN ADDITION TO ENCAPSULATED BODY GASKET

(7) 

ENERGISED SEAT INHERENTLY SELF RELIEVING CAPABLE. ALSO WITH RADIAL GROOVES ON SIDE OF SEAT ENSURE UPSTREAM PRESSURE BALANCES 

 

CAVITY PRESSURE

(8) 

LOST WAX SILICA SOLUTION INVESTMENT CAST

 

19

20

HANDLE SLEEVE

O-RING

VINYL PLASTIC

FKM

-

-

21

22

STOP

 B

OLT

STOP

 NUT

A2-70

A2-70

(304SS)

(304SS)

DN

L

d

W

H

H1

T

P

M

E1

E2

U1

U2

Hex.B

ISO 521

1

W

eight

1/4”

8

62

10.6

147

43.1

74

29

9

9

36

42

6

6

23.5

F03~F04

0.54

3/8”

10

62

12.7

147

43.1

74

29

9

9

36

42

6

6

23.5

F03~F04

0.55

1/2”

15

75

15

147

43.1

74

34.5

9

9

36

42

6

6

28

F03~F04

0.61

3/4”

20

80

20

147

50.7

82

37

9

9

36

50

6

7

33

F03~F05

0.82

1”

25

90

25

177

58.5

90

45

11

11

42

50

6

7

45

F04~F05

1.20

Threaded

T

L

1

2

3

4

5

6

7

8

9

11

10

16

15

14

13

12

19

18

17

W

20

H1

M

H

Ød

21

22

HEX.B

Lock Device

Direct Mount Pad

(ISO 521

1)

ØE2

4-ØU2

4-ØU1

ØE1

P

Pressure balance hole

DETAIL B

SEAT

LIVE FLEXIBLE LIP SEAT DESIGN

BALL

SEAT

BODY

Summary of Contents for FS660 Series

Page 1: ...www australianpipelinevalve com au INSTALLATION OPERATION MAINTENANCE MANUAL 2 PIECE BODY BALL VALVES FS660 SERIES API6FA API607 5th Edition API6FA API607 5th Edition ISO 10497 Firesafe Certified...

Page 2: ...ves Forged Steel Plug Valves Lubricated Sleeved Lined Gate Globe Check Valves Cast Steel Diamond Gear Gearboxes Flowturn Gate Globe Check Valves Flowturn Instrument Valves Flowturn Ball Valves Multiwa...

Page 3: ...llation 6 10 2 1 Installation positions 7 2 2 Preparation for installation 7 2 3 End connections 7 8 2 4 Valve installation by welding 8 9 3 0 Operation 9 10 3 1 Manual operation 9 3 2 Lock device 10...

Page 4: ...responsible for ordering the correct valves The user is responsible for ensuring APV Valves are selected and installed in conformance with the current pressure rating and design temperature requiremen...

Page 5: ...duct inside the valve 8 Australian Pipeline Valve Standard ball valves are not suitable for low temperature service below 29 C 20 F unless provided with cryogenic stem extension and other modification...

Page 6: ...care Valve surface temperature may be dangerously too hot or too cold for skin contact Upon disassembly attention should be paid to the possibility of releasing dangerous and or ignitable accumulated...

Page 7: ...are generally not recommended for throttling service where both the fluid flow and the leading edge of the ball can damage or deform the resilient ball seats causing leakage High fluid velocity or th...

Page 8: ...nner body of the valve This preservative corrosion inhibitor can be removed with a solvent provided the solvent used does not affect the seats seals used in the valve c The inside of the valve should...

Page 9: ...are usually bi directional and therefore may be installed in either direction In some cases ball valves such as metal to metal seated and low temperature valves may be uni directional in which case th...

Page 10: ...tored constantly throughout the welding work If any change of colour is noticed the welding work must be interrupted immediately and the weld allowed to cool For swing out centre design the centre sec...

Page 11: ...centre section directly adjacent to adapter end piece being welded to assure the body temperature does not increase 160 C Always leave valve in open position during welding but also at least 60 minute...

Page 12: ...operation could reduce seat life proportionately Periodic inspection of critical leak path areas such as body bonnet joint end connections seating surfaces and around the stem packing should be a requ...

Page 13: ...of rings have been installed A thin smear of molybdenum sulfide anti seize grease may be used on the stem and packing chamber wall for packing lubrication 5 Replace and tighten gland nut s alternatel...

Page 14: ...Lock Cap 16 Handle Gland 17 Handle Nut 18 Lock Device 19 Handle 20 Handle Sleeve 21 Stop Bolt Sample only design depends on size model class Refer to as built drawing 21 5 8 6 9 20 19 17 18 13 11 12 1...

Page 15: ...ly closed 2 Seat or ball damaged 3 Debris trapped in valve 1 Close the valve tightly 2 Replace seat or ball 3 Clean the debris Stem Packing Leaking 1 Packing gland nut loose 2 Packing damaged or missi...

Page 16: ...STM A351 CF8M 316 5 Gasket Graphite PTFE Graphite PTFE 6 Thrust Washer PTFE PTFE 7 Stem Packing Graphite PTFE Graphite PTFE 8 Stem ASTM A276 316 ASTM A276 304 9 Gland AISI 304 AISI 304 10 Spring Washe...

Page 17: ...Gasket PTFE TFM1600 PTFE TFM1600 8 Tapered Stem Seal PTFE TFM1600 RTFE PTFE TFM1600 RTFE 9 O Ring FKM FKM 10 Stem Packing Set PTFE V Rings PTFE V Rings 11 Bushing 50 SS 50 PTFE 50 SS 50 PTFE 12 Gland...

Page 18: ...TO FACE DIM END CONNECTION END DIMENSION TEST INSPECTION MARKING PAINT OTHER REQ PORT SIZE TRIM NOTES OTHER CL 2500 6000 PSI ASME B16 34 API 608 EN 12516 1 ASME B16 34 MFG NPT ANSI B1 20 1 API 598 ISO...

Page 19: ...nch 2 L 149 0 Weight 5 9 RATING DESIGN MFG PRESS TEMP RATING END CONNECTION END DIMENSION TEST INSPECTION MARKING PAINT OTHER REQ PORT SIZE TRIM NOTES OTHER SPECIAL CL 1500 3705 PSI ASME B16 34 API 60...

Page 20: ...LED PASSIVATED NACE MR 01 75 MR 01 03 ISO 5211 DIRECT MOUNT FULL PORT 316SS HIGH CYCLE TRIPLE BARRIER STEM SEAL SYSTEM FIRESAFE API 607 5TH ED API 6FA 3RD ED ANTI STATIC BODY STEM BALL BS5351 ISO 1729...

Page 21: ...175 25 M6 2 2 Inch 1 4 3 8 1 2 1 1 1 2 L 59 59 61 85 115 A 8 8 8 12 14 ISO 5211 F03 F03 F03 F04 F05 20 20 0 64 135 20 M5 0 6 3 4 73 10 F03 32 32 0 74 165 25 M5 1 5 1 1 4 97 12 F04 50 50 0 100 175 25...

Page 22: ...ABILITY IF ANY EXCEED THE NET SALES PRICE OF THE DEFECTIVE PRODUCT S PURCHASED DURING THE PREVIOUS CONTRACT YEAR 4 LABOR ALLOWANCE Seller makes NO ADDITIONAL ALLOWANCE FOR THE LABOR OR EXPENSE OF REPA...

Page 23: ...hures and technical publications are the exclusive property of Australian Pipeline Valve Any unauthorised reproduction in total or in part shall result in prosecution Products and data sheets in this...

Page 24: ...e contact us for a prompt response Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacture process Australian Pipeline Valve reserves the righ...

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