Applied Motion Products ST10-C Hardware Manual Download Page 6

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ST5/10-Si,-Q,-C, -IP Hardware manual

920-0004 Rev. C

4/21/11

Getting Started

This manual describes the use of six different drive models. What you need to know and what you must

have depends on the drive model. For all models, you’ll need the following:

• a 24-48 volt DC power supply. (24 - 80VDC for ST10 models). Please read the

section entitled

Choosing a Power Supply

for help in choosing the right power supply.

• a compatible step motor. See section on Recommended Motors.

• a small flat blade screwdriver for tightening the connectors (included).

• a personal computer running Microsoft Windows 98, 2000, NT, Me, XP, Vista or 7.

• An Applied Motion programming cable (included with non-Ethernet drives).

• For Ethernet drives you will need a CAT5 cable (not included).

• Relevant software applications, as outlined below. All software is available as a free download from

http://www.applied-motion.com/products/software.

If you’ve never used an ST drive before

you’ll need to get familiar with the drive and the set up software

before you try to deploy the system in your application. We strongly recommend the following:

1. For -S drives, install the

ST Configurator™

software application.

For -Q drives, install the

ST Configurator™

and

Q Programmer™

software applications.

For -Q-E and -IP-E drives, install

ST Configurator Ethernet™

and

Q Programmer™

software applications.

For -Si models, install and use the

Si Programmer™

software for configuration and programming.

For -C drives, install the

ST Configurator™

and the

CANopen Example Program

software applications.

Q Programmer™

software may also be installed, if needed.

2. Launch the software by clicking Start...Programs...Applied Motion...

3. Connect the drive to your PC using the programming cable. For RS-232 drives, select the correct COM

port. For Ethernet drives, ensure that the IP address is correct.

4. Connect the drive to the power supply.

5. Connect the drive to the motor.

6. Apply power to the drive.

7. The software will recognize your drive, display the model and firmware version and be ready for action.

Summary of Contents for ST10-C

Page 1: ... ST5 Q ST10 Q ST5 Q E ST10 Q E ST5 Si ST10 Si ST5 C ST10 C ST5 IP E ST10 IP E 920 0004 Rev C 4 21 11 ST ST5 C ST5 C ST10 C ST10 C ST5 IP E ST5 IP E ST10 IP E ST10 IP E ...

Page 2: ...2 to RS 485 2 wire Converter 18 Converting USB to RS 485 18 Connecting the Power Supply 20 Connecting the Motor 21 Connecting an Encoder Requires the optional Encoder Feedback Card 22 Connecting Input Signals 23 Connector Pin Diagram 23 High Speed Digital Inputs 24 Connecting a Potentiometer to Analog Input 1 31 Programmable Outputs 32 Sinking Output 32 Using Y1 Y2 Y3 32 Sinking Output 32 Sourcing...

Page 3: ... operates from a 24 to 48 volt DC power supply ST10 operates from a 24 to 80 volt DC power supply Operates in velocity or position mode Accepts analog signals digital signals and RS 232 serial commands Optional RS 422 485 communication Optional encoder feedback Optional CANopen DSP402 Control Optional CANopen DS301 communication with DS402 motion control Optional 100 Mbit Ethernet communication us...

Page 4: ...IN2 ANALOG IN1 DSP Optical Isolation Si Chip RS 232 Option Card Option Card MOSFET PWM Power Amplifier Internal Logic Supply Status motor encoder 24 48 VDC INPUT X1 INPUT X2 INPUT X3 INPUT X4 INPUT X5 INPUT X6 X7 CWLIM 24 80 VDC for ST10 to PC MMI X8 CCWLIM OUTPUT Y1 OUTPUT Y2 OUTPUT Y3 OUTPUT Y4 ANALOG IN2 ANALOG IN1 DSP Optical Isolation RS 232 Option Card MOSFET PWM Power Amplifier Internal Log...

Page 5: ... encoder 24 48 VDC INPUT X1 INPUT X2 INPUT X3 INPUT X4 INPUT X5 INPUT X6 X7 CWLIM 24 80 VDC for ST10 not used X8 CCWLIM OUTPUT Y1 OUTPUT Y2 OUTPUT Y3 OUTPUT Y4 ANALOG IN2 ANALOG IN1 DSP Optical Isolation RS 232 Option Card MOSFET PWM Power Amplifier Internal Logic Supply Status to Ethernet switch or network interface card Ethernet Option Card ...

Page 6: ...r used an ST drive before you ll need to get familiar with the drive and the set up software before you try to deploy the system in your application We strongly recommend the following 1 For S drives install the ST Configurator software application For Q drives install the ST Configurator and Q Programmer software applications For Q E and IP E drives install ST Configurator Ethernet and Q Programm...

Page 7: ...1 G R 6 R D B A D E N C O D E R S IG N A L 2 G R 6 R D C O M M E R R O R 1 G R 7 R D G N D 5 V O U T Y C O M M O N Y 3 F A U L T Y 2 M O T IO N Y 1 B R A K E X 8 C C W L IM IT X 8 C C W L IM IT X 7 C W L IM IT X 7 C W L IM IT Y 4 Y 4 2 5 2 4 2 3 2 2 2 1 2 0 1 9 1 8 1 7 1 6 1 5 1 4 1 3 1 2 1 1 1 0 9 8 7 6 5 4 3 2 1 X C O M M O N X 3 E N A B L E X 5 C W J O G X 4 A L A R M R E S E T A N A L O G IN 2...

Page 8: ...a communication cable Plug the large end into the serial port of your PC and the small end into the PC MMI jack on your drive Secure the cable to the PC with the screws on the sides Never connect a drive to a telephone circuit It uses the same connectors and cords as telephones and modems but the voltages are not compatible If your PC does not have a serial port you should purchase a USB Serial Co...

Page 9: ... e g router Subnets are defined by the choices of IP addresses and subnet masks If you want to know the IP address and subnet mask of your PC select Start All Programs Accesso ries Command Prompt Then type ipconfig and press Enter You should see something like this If your PC s subnet mask is set to 255 255 255 0 a common setting known as a Class C subnet mask then your machine can only talk to an...

Page 10: ...matically assigned by the DHCP server may be dynamic or static depending on how the administrator has configured DHCP The DHCP setting is reserved for advanced users Your PC or any other device that you use to communicate with the drive will also have a unique address On the drive switch settings 1 through E use the standard class B subnet mask i e 255 255 0 0 The mask for the universal recovery a...

Page 11: ...P eSCL commands can be sent and received using either protocol UDP is simpler and more efficient than TCP but TCP is more reliable on large or very busy networks where UDP packets might occasionally be dropped Option 1 Connect a Drive to Your Local Area Network If you have a spare port on a switch or router and if you are able to set your drive to an IP address that is compatible with your network...

Page 12: ...in one of the above private subnets you will have to change your subnet mask to 255 255 0 0 in order to talk to your drive To change your subnet mask 1 On Windows XP right click on My Network Places and select properties On Windows 7 click Computer Scroll down the left pane until you see Network Right click and select properties Select Change adapter settings 2 You should see an icon for your netw...

Page 13: ... as long as your network isn t too large With the drive connected to the network and powered on select Drive Discovery from the Drive menu You will see a dialog such as this Normally Drive Discovery will only detect one network interface card NIC and will select it automatically If you are using a laptop and have both wireless and wired network connections a second NIC may appear Please select the...

Page 14: ...the drive You don t need a special crossover cable the drive will automatically detect the direct connec tion and make the necessary physical layer changes 2 Set the IP address on the drive to 10 10 10 10 by setting the rotary switch at 0 3 To set the IP address of your PC a On Windows XP right click on My Network Places and select properties b On Windows 7 click Computer Scroll down the left pane...

Page 15: ...wing IP address Then enter the address 10 10 10 11 This will give your PC an IP address that is on the same subnet as the drive Windows will know to direct any traffic intended for the drive s IP address to this interface card 6 Next enter the subnet mask as 255 255 255 0 7 Be sure to leave Default gateway blank This will prevent your PC from looking for a router on this subnet 8 Because you are c...

Page 16: ...aces and select properties b On Windows 7 click Computer Scroll down the left pane until you see Network Right click and select properties Select Change adapter settings 5 You should see an icon for your newly instated NIC Right click again and select properties a Scroll down until you see Internet Properties TCP IP Select this item and click the Properties button b On Windows 7 and Vista look for...

Page 17: ... be point to point i e one drive and one host or a multi drop network one host and up to 32 drives Four Wire Systems utilize separate transmit and receive wires One pair of wires must connect the host computer s transmit signals to each drive s RX and RX terminals Another pair connects the TX and TX drive terminals to the host computer s receive signals A logic ground terminal is provided on each ...

Page 18: ...ls Converting USB to RS 485 The USB COMi M from www byterunner com is an excellent choice for USB to RS 485 conversion Set SW1 to ON and SW2 4 to OFF On the USB COMi M screw terminal connector pin1 goes to RX and TX Connect pin 2 to RX and TX Pin 6 is ground The DB 9 is not used Assigning Multi Drop Addresses Before wiring all of the drives in a multi drop network you ll need to connect each drive...

Page 19: ...ugh 0x7F Node ID 0x00 is reserved in accordance with DS301 The Node ID is selected using two rotary switches one sixteen position switch and one eight position switch The sixteen position switch is located just to the left of the CANopen connector The eight position switch is located inside the drive and may only be accessed by removing the cover of the drive It is recommended that the internal sw...

Page 20: ...lead Use a 4 amp fuse for the ST5 drives and 7 amps for the ST10 The green ground screw on the corner of the chassis should be connected to earth ground Be careful not to reverse the wires Reverse connection will destroy your driver void your warranty and generally wreck your day If you plan to use a regulated power supply you may encounter a problem with regeneration If you rapidly decelerate a l...

Page 21: ... con nection methods are shown below NC means not connected Eight lead motors can also be connected in two ways series and parallel As with six lead motors series operation gives you less torque at high speeds but may result in lower motor losses and less heating In series operation the motor should be operated at 30 less than the unipolar rated current The motors recommended in this manual should...

Page 22: ...dex signal and is optional Pin Assignments facing drive A A B B 8 lead motor 8 Leads Series Connected 8 Leads Parallel Connected A A B B 8 lead motor Orange Org Wht Blk Wht Black Red Red Wht Yel Wht Yellow Orange Org Wht Blk Wht Black Red Red Wht Yel Wht Yel low encoder Z 5 do not connect 10 encoder B 4 do not connect 9 encoder B 3 do not connect 13 do not connect 14 shield 15 12 do not connect 11...

Page 23: ...ts can also be connected to sensors switches and other devices for use with Q and Si commands such as Wait Input Seek Home Feed to Sensor If Input and others IN3 4 5 6 software programmable inputs can be used for motor enable alarm reset or jogging These in puts can also be connected to sensors switches and other devices for use with Q and Si Wait Input Seek Home Feed to Sensor If Input and other ...

Page 24: ...nals up to 2 MHz Normally these inputs connect to an external controller that provides step direction command signals You can also connect a master encoder to the high speed inputs for fol lowing applications Or you can use these inputs with Wait Input If Input Feed to Sensor Seek Home and other such commands Connection diagrams follow IN OUT 1 COM X2 DIR DIR X2 DIR X1 STEP STEP X1 STEP Indexer wi...

Page 25: ... 12 24 Volt Signals Most PLCs don t use 5 volt logic You can connect signal levels as high as 24 volts to the STEP and DIR inputs if you add external dropping resistors as shown below For 12 volt logic add 820 ohm 1 4 watt resistors For 24 volt logic use 2200 ohm 1 4 watt resistors The maximum voltage that can be applied to an input terminal is 24 volts DC Never apply AC voltage to an input termin...

Page 26: ...ith Sinking NPN Outputs Most PLC s use 24 volt logic Using Mechanical Switches at 24 Volts DRIVE 12 24V X2 DIR DIR X2 DIR X1 STEP STEP X1 STEP PLC with Sinking Outputs R R DRIVE X2 DIR X2 DIR X1 STEP X1 STEP 24VDC Power Supply 2200 2200 direction switch run stop switch closed run ...

Page 27: ...12 24 V power supply This also applies if you are connecting the inputs to the programmable outputs of an Si product from Applied Motion What is COM Common is an electronics term for an electrical connection to a common voltage Sometimes common means the same thing as ground but not always In the case of the ST drives if you are using sourcing PNP input signals then you will want to connect COM to...

Page 28: ... Connecting an NPN Type Proximity Sensor to an input When prox sensor activates input goes low IN OUT1 X3 X6 XCOM DRIVE OUT OUT 12 24 VDC Power Supply DRIVE NPN Proximity Sensor X3 X6 XCOM output 12 24 VDC Power Supply Connecting an Input to a Switch or Relay DRIVE switch or relay closed logic low X3 X6 XCOM 12 24 VDC Power Supply ...

Page 29: ...connecting switches or sensors that are triggered by the motion of the motor or load you can force the motor to operate within certain limits This is useful if a program or operator error could cause damage to your system by traveling too far The limit inputs are optically isolated This allows you to choose a voltage for your limit circuits of 12 to 24 volts DC This also allows you to have long wi...

Page 30: ... switch or relay closure These devices must be wired differently than switches If your sensor has an open collector output or a sinking output wire it like this If the sensor output goes low at the limit select the option closed in the software If the output is open or high voltage choose open Other sensors have sourcing outputs That means that current can flow out of the sensor output but not int...

Page 31: ... VDC or 10 VDC The drive can be configured to operate at a speed or position that is proportional to the analog signal A shielded cable is recommended for electrically noisy environments Use the ST Configurator software to set the signal range offset deadband and filter frequency inside drive AIN1 AIN2 GND 1 2 13 DB 25 Connector Signal Conditioning Signal Conditioning 1 10kΩ pot cw ccw DRIVE GND A...

Page 32: ...the inputs of other electronic devices like PLCs and counters For Y4 the collector and emitter terminals of each transistor are available at the connector This allows you to configure this output for current sourcing or sinking The Y1 3 outputs can only sink current The Y COM terminal must be tied to power supply Diagrams of each type of connection follow Do not connect the outputs to more than 30...

Page 33: ...t Y1 Y2 or Y3 IN OUT1 YCOM Y1 2 3 1N4935 suppression diode 5 24 VDC Power Supply relay PLC IN OUT1 5 24 VDC Power Supply YCOM Y1 2 3 IN COM PLC IN OUT1 5 24 VDC Power Supply Y4 Y4 IN COM Sourcing Output Using Y4 Driving a Relay Using Y4 IN OUT1 Y4 Y4 1N4935 suppression diode 5 24 VDC Power Supply relay ...

Page 34: ...more than twice the rated current of the motor Install the motor in the application and monitor the current coming out of the power supply and into the drive at various motor loads This will tell you how much current you really need so you can design in a lower cost power supply Choosing a Power Supply When choosing a power supply there are many things to consider If you are manufacturing equipmen...

Page 35: ...300 HT23 401 264 19 0 5 0 0 5 1 6 480 HT34 485 650 46 8 10 0 0 19 1 3 1400 HT34 486 1200 86 4 9 7 0 27 2 2 2680 HT34 487 1845 133 10 0 0 27 2 4 4000 Note The Drive Current Setting shown here differs from the rated current of each motor because the rated current is RMS and the drive current setting is peak sine If you are using a motor not listed here for best results set the drive current at the m...

Page 36: ... 401 5A HT23 398 5A HT23 394 3 4A Torque oz in Speed rev sec 24 Volts DC 0 5 10 15 20 25 30 35 40 0 10 20 30 40 50 HT17 075 2A HT17 071 2A HT17 068 1 6A Torque oz in Speed rev sec 24 Volts DC 0 5 10 15 20 25 30 35 40 0 10 20 30 40 50 HT17 075 2A HT17 071 2A HT17 068 1 6A Torque oz in Speed rev sec 48 Volts DC ...

Page 37: ...7A HT34 485 10A Torque oz in Speed rev sec with ST10 Drive 24 Volts DC 0 5 10 15 20 25 30 35 40 0 300 600 900 1200 1500 HT34 487 10A HT34 486 9 7V HT34 485 10A Torque oz in Speed rev sec with ST10 Drive 48 Volts DC 0 5 10 15 20 25 30 35 40 0 50 100 150 200 250 HT23 401 5A HT23 398 5A HT23 394 3 4A Torque oz in Speed rev sec 48 Volts DC ...

Page 38: ...hese curves when planning your application Please also keep in mind that a step motor typically reaches maximum temperature after 30 to 45 minutes of operation If you run the motor for one minute then let it sit idle for one minute that is a 50 duty cycle Five minutes on and five minutes off is also 50 duty However one hour on and one hour off has the effect of 100 duty because during the first ho...

Page 39: ... 20 40 60 80 100 0 10 20 30 40 50 Speed RPS Duty Cycle HT11 012 Max Duty Cycle vs Speed 24 VDC 1 2A 40 C Ambient Mounted on 3 5 dia x 125 Aluminum Plate 0 20 40 60 80 100 0 10 20 30 40 50 Speed RPS Duty Cycle HT11 013 Max Duty Cycle vs Speed 24 VDC 1 2A 40 C Ambient Mounted on 3 5 dia x 125 Aluminum Plate 0 20 40 60 80 100 0 10 20 30 40 50 Speed RPS Duty Cycle ...

Page 40: ...e vs Speed 24 VDC 2 0 Amps 40 C Ambient on 4 75 x 4 75 x 25 Aluminum Plate 0 20 40 60 80 100 0 10 20 30 40 50 Speed RPS Duty Cycle HT17 068 Max Duty cycle vs Speed 48 VDC 1 60 Amps 40 C Ambient on 4 75 x 4 75 x 25 Aluminum Plate 0 20 40 60 80 100 0 10 20 30 40 50 Speed RPS Duty Cycle HT17 071 Max Duty cycle vs Speed 48 VDC 2 0 Amps 40 C Ambient on 4 75 x 4 75 x 25 Aluminum Plate 0 20 40 60 80 100 ...

Page 41: ...cle vs Speed 48 VDC 5 0 Amps 40 C Ambient on 6 4 x 6 4 x 25 Aluminum Plate 0 20 40 60 80 100 0 10 20 30 40 50 Speed RPS Duty Cycle HT23 394 Max Duty Cycle vs Speed 24 VDC 3 4 Amps 40 C Ambient on 6 4 x 6 4 x 25 Aluminum Plate 0 20 40 60 80 100 0 10 20 30 40 50 Speed RPS Duty Cycle HT23 398 Max Duty cycle vs Speed 24VDC 5 0A 40 C Ambient on 6 4 x 6 4 x 25 Aluminum Plate 0 20 40 60 80 100 0 10 20 30...

Page 42: ...Cycle vs Speed 48 VDC 10 0 Amps 40 C Ambient on 10 x 10 x 5 Aluminum Plate 0 20 40 60 80 100 0 10 20 30 40 50 Speed RPS Duty Cycle HT34 485 Max Duty cycle vs Speed 48 VDC 10 0 Amps 40 C Ambient on 10 x 10 x 5 Aluminum Plate 0 20 40 60 80 100 0 10 20 30 40 50 Speed RPS Duty Cycle HT34 487 Max Duty cycle vs Speed 80 VDC 10 0 Amps 40 C Ambient on 10 x 10 x 5 Aluminum Plate 0 20 40 60 80 100 0 10 20 3...

Page 43: ...hen forced airflow from a fan may be required to prevent the drive from overheating Never use your drive in a space where there is no air flow or where other devices cause the surrounding air to be more than 40 C Never put the drive where it can get wet or where metal or other electrically conductive particles can get on the circuitry Always provide air flow around the drive When mouting multiple ...

Page 44: ...tically isolated 5V logic 330 ohms internal resistance 0 5 µsec minimum pulse width 2 µsec minimum set up time for direction signal All other digital inputs optically isolated 12 24V logic 2200 ohms Maximum current 10 mA Analog Inputs 10VDC 12 bit ADC 100k ohms internal impedance Outputs Photodarlington 100 mA 30 VDC max Voltage drop 1 2V max at 100 mA Physical 1 775 x 3 x 5 inches overall 10 oz 2...

Page 45: ...nix distributor Mating Cable for IN OUT connector with flying leads Black Box P N BC00702 This cable is not available from Applied Motion You must purchase it from Black Box Useful for custom wired applications This shielded cable has a DB 25 connector on each end You can cut off the female end to create a 6 foot DB 25 to flying lead cable It ll be easier to wire if you get the cable color chart f...

Page 46: ...4 shield 15 12 do not connect 11 do not connect 6 encoder Z 1 encoder A 7 5VDC 200mA 2 encoder A 8 GND Front View Code Error solid green no alarm motor disabled flashing green no alarm motor enabled 1 red 1 green motor stall optional encoder only 1 red 2 green move attempted while drive disabled 1 red 3 green subroutine stack overflow Si only 2 red 1 green ccw limit 2 red 2 green cw limit 2 red 3 ...

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