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Applied Energy Solutions Maverick, Installation And Operating Instructions Manual, Page: 3 / 15

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2 

 

TABLE OF CONTENTS 

 
 
 
 

 

SECTION 1 

 

 SAFETY INSTRUCTIONS ................................................................... 3

 

SECTION 2

 

RECEIPT AND INSPECTION OF THE CHARGER ................................. 4

 

SECTION 3 

 

INTRODUCTION................................................................................... 4

 

SECTION 4

 

CONTROL FEATURES ........................................................................... 4

 

SECTION 5 

 

INSTALLATION .................................................................................... 5

 

SECTION 6 

 

OPERATING PROCEDURE ................................................................. 7

 

SECTION 7 

 

CHARGING MODE ............................................................................... 8

 

SECTION 8 

 

FAILURE MODE ................................................................................. 10

 

SECTION 9

 

CHARGER CABINET ............................................................................ 10

 

SECTION 10

 

 MONTHLY PREVENTIVE MAINTENANCE ...................................... 10

 

SECTION 11

 

 TROUBLESHOOTING GUIDE .......................................................... 11

 

SECTION 12

 

SCHEMATICS .................................................................................... 12

 

 

Summary of Contents for Maverick

Page 1: ...Maverick High Frequency Conventional Charger Installation and Operating Instructions One Technology Place Caledonia NY 14423 585 538 4421 www appliedenergysol com The Power of Excellence FM1335 REV A ...

Page 2: ...1 ...

Page 3: ... 4 SECTION 3 INTRODUCTION 4 SECTION 4 CONTROL FEATURES 4 SECTION 5 INSTALLATION 5 SECTION 6 OPERATING PROCEDURE 7 SECTION 7 CHARGING MODE 8 SECTION 8 FAILURE MODE 10 SECTION 9 CHARGER CABINET 10 SECTION 10 MONTHLY PREVENTIVE MAINTENANCE 10 SECTION 11 TROUBLESHOOTING GUIDE 11 SECTION 12 SCHEMATICS 12 ...

Page 4: ...ORE CHANGING FUSE INSTRUCTIONS IMPORTANTES CONCERNANT LA SECURITE 1 CONSERVER CES INSTRUCTIONS CE MANUEL CONTIENT DES INSTRUCTIONS IMPORTANTES CONCERNANT LA SECURITE ET LE FONCTIONNEMENT 2 IL EST DANGEREUX DE TRAVAILLER A PROXIMITE D UNE BATTERIE AU PLOMB LES BATTERIES PRODUISENT DES GAS EXPLOSIFS EN SERVICE NORMAL AUSSI EST IL IMPORTANT DE TOUJOURS RELIRE LES INSTRUCTIONS AVANT D UTILISER LE CHAR...

Page 5: ...o output high rate current charge of 18A 100AH for standard charging applications SECTION 4 CONTROL FEATURES Delayed start from fifteen minutes to two and one quarter hours in fifteen minute intervals Equalize can be done manually or automatically if battery is left connected every 5 cycles Automatic 12 hour refresh selectable on off Remote Control Interface for use when mounted above operator s r...

Page 6: ...securing the charger Do not use the charger while it is attached to the pallet 5 3 INPUT POWER CONNECTION The Maverick chargers are shipped from the factory connected for 480VAC 3 Phase WARNING VERIFY THE AC ELECTRICAL SERVICE IS DISCONNECTED AT THE SOURCE BEFORE ATTEMPTING TO CONNECT AC POWER TO THE CHARGER CAUTION To reduce the risk of fire use only on circuits provided with branch circuit prote...

Page 7: ...f the component mounting plate above the AC fuses If a system ground is not available the charger frame must be connected to a driven ground rod in accordance with National and Local electrical codes Proper application and tight terminal connections are important in avoiding future problems The ground terminal is rated for 14 awg to 6 awg wire The recommended torque setting is shown in Table 5 3 3...

Page 8: ... Delay Remove AC power from the charger Remove either the top panel and or the front access cover Locate the DELAY START thumbwheel switch at the bottom of the main control board Adjust the thumbwheel switch for the desired delayed start by rotating the switch clock wise to increase the delay The first setting past zero is fifteen minutes each increment will increase the delay by fifteen minutes u...

Page 9: ... charger enters the constant voltage mode and the current gradually tapers off In the regular full charge cycle once the current drops to the finish rate current setting 5A per 100AH the charge phase will change from constant voltage to constant current The charge cycle will terminate by DV DT sensing 8 3 EQUALIZE Equalize cycle provides a timed three hour charge extension at the finish rate curre...

Page 10: ... terminate the charge cycle press the STOP push button switch located on the front panel When the charge has been terminated due to manual termination the red Fault LED will be ON solid until the battery is removed The display will show STOP 8 6 REFRESH CHARGE When a battery remains connected to the charger for 12 hours after the charge has been completed and the Refresh Function is enabled the co...

Page 11: ...tery time to recover from its over discharged condition SECTION 9 CHARGER CABINET SECTION 10 MONTHLY PREVENTIVE MAINTENANCE 11 1 MONTHLY PREVENTIVE MAINTENANCE WARNING HIGH VOLTAGES EXIST WITHIN THE CHARGER WHICH CAN CAUSE SEVERE INJURY OR DEATH TO ALLOW INTERNAL COMPONENTS TO DISCHARGE PLEASE WAIT AT LEAST 3 MINUTES AFTER DISCONNECTING THE AC POWER BEFORE SERVICING SERVICE SHOULD ONLY BE PERFORME...

Page 12: ...between the control transformers and the filter Verify the secondary voltage of the large control transformer across terminals 5 and 7 The voltage should be approximately 18 20 Volts RMS If there is no voltage the transformer is defective and should be replaced SYMPTOM 2 DISPLAY IS ON BUT CHARGER WILL NOT START WARNING HIGH VOLTAGES EXIST WITHIN THE CHARGER WHICH CAN CAUSE SEVERE INJURY OR DEATH T...

Page 13: ...ode diSC Battery is disconnected from charger during charge Fault code dur Charge time exceeded the battery voltage did not reach the gassing point within the specified time in High Rate or does not shut off within 6 hours from Gassing Point Check for bad cells or deep discharge condition Fault code Lo I Low charging current no charging current detected or charging current is too low Check the DC ...

Page 14: ...13 Applied Energy Solutions 1 Technology Place Caledonia NY 14423 ...

Page 15: ...ve product APPLIED ENERGY SOLUTIONS and its authorized agents shall not be liable for direct or indirect damages in excess of such repair or replacement In no event shall the purchaser be entitled to recover for contingent expenses from but not limited to telephone calls telegrams travel expenses lodging duties and taxes labor rental or replacement equipment loss of business or profit or other com...

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