ApenGroup aermaxline PCH Installation And User Manual Download Page 1

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cod. HG0130.05GB ed.B-2104

PCH

ErP

2021

Compliant

EU/2016/2281

Installation and user guide for warm air heater modules

PCH (modulating condensing)

This manual cannot be copied in part or in full for disclosure to third parties without the prior written consent by

Apen Group s.p.a.

Summary of Contents for aermaxline PCH

Page 1: ...Compliant EU 2016 2281 GB Installation and user guide for warm air heater modules PCH modulating condensing This manual cannot be copied in part or in full for disclosure to third parties without the...

Page 2: ...parecchi a Gas 2016 426 UE Gas Appliance Regulation 2016 426 UE Direttiva compatibilit elettromagnetica 2014 30 UE Electromagnetic Compatibility Directive 2014 30 UE Direttiva Bassa Tensione 2014 35 U...

Page 3: ...2 6 Transport and Handling 5 2 7 Installation 5 SECTION 3 TECHNICAL FEATURES 6 3 1 Technical Data 7 3 2 Dimensions 12 3 3 Regulation EU 2016 2281 15 3 4 Supply of PCH modules 16 SECTION 4 INSTALLATIO...

Page 4: ...chnicalServiceCentrescertifiedbycurrent and older standards prevailing in the installation country and in compliance with the issued authorisation 2 SAFETY RELATED WARNINGS This chapter describes the...

Page 5: ...the gas stopcock and disconnect it from the power supply If the heater is to be put out of service in addition to the above operations potential sources of hazard on the unit must be disabled It is st...

Page 6: ...nce to condensation Thefollowingtableshowstheconversionofstainlesssteelsused USA AIS EN No COMPOSITION AISI 430 1 4016 X6 Cr17 AISI 441 1 4509 X2 CrTiNb 18 The innovative design and large surface of t...

Page 7: ...required 7 Connections gas connection UNI ISO 228 1 G 3 4 UNI ISO 228 1 G 3 4 UNI ISO 228 1 G 3 4 UNI ISO 228 1 G 3 4 UNI ISO 228 1 G 3 4 UNI ISO 228 1 G 3 4 Intake exhaust pipes mm 80 80 80 80 80 80...

Page 8: ...G 1 Intake exhaust pipes mm 2 x 80 80 2 x 80 80 2 x 80 80 3 x 80 80 4 x 80 80 Air flow rate Air flow rate 15 C 5 m3 h 15600 18000 22200 33300 44400 Minimum air flow rate 6 m3 h 10320 13120 15920 23880...

Page 9: ...s mm 2 x 80 80 2 x 80 80 2 x 80 80 Air flow rate Air flow rate 15 C 5 m3 h 15600 18000 22200 Minimum air flow rate 6 m3 h 10320 13120 15920 Maximum air flow rate m3 h See diagram air flow rates pressu...

Page 10: ...C m3 h B Moduli composti orizzontalmente HG0130 00 A 051 01 Air Flow Rate at 15 C m3 h P Pa PCH132 PCH162 PCH212 0 20 40 60 80 100 120 140 160 180 9500 11500 13500 15500 17500 19500 21500 23500 25500...

Page 11: ...les PCH130 PCH160 PCH210 PCH320 PCH420 0 1 2 3 4 5 6 7 5 000 10 000 15 000 20 000 25 000 30 000 35 000 40 000 45 000 Velocit m s Portata Aria a 15 C m3 h B Moduli composti orizzontalmente HG0130 00 A...

Page 12: ...Mod PCH Overall dimensions B B H H L L H1 H1 H2 H2 H3 H3 L1 L1 L2 L2 L3 L3 E E G G A A S S C C PCH020 450 660 710 534 63 450 230 47 2X 21 G 3 4 80 80 G PCH034 950 690 PCH045 730 604 PCH065 1250 990 PC...

Page 13: ...2X 80 2X 80 1 X G 21 PCH160 825 1450 1190 PCH210 1680 1420 PCH320 1575 1XG 1 1xG 3 4 3X 80 3X 80 PCH420 2100 2XG 1 4X 80 4X 80 Mod PCH 00H0 Overall dimensions B B H H L L H1 H1 H2 H2 H3 H3 L1 L1 L2 L2...

Page 14: ...05a Mod PCH Overall dimensions B B H H L L H1 H1 H2 H2 H3 H3 L1 L1 L2 L2 L3 L3 E E G G A A S S C C D D PCH132 450 1460 1250 604 63 126 990 230 47 2X 21 G 1 2X 80 2X 80 1 X G 18 PCH162 1630 1440 689 11...

Page 15: ...0 011 0 005 PCH034 33 6 8 1 86 8 96 4 0 0 0 0 46 97 3 92 1 0 074 0 011 0 005 PCH045 40 5 9 0 86 8 95 1 0 0 0 0 32 97 90 8 0 082 0 024 0 005 PCH065 62 9 13 4 87 2 97 4 0 0 0 0 41 97 4 93 2 0 097 0 015...

Page 16: ...application ensures the equipment IPX5 protection Panelling The standard version of the PCH heater module is supplied with a galvanised sheet front panel unsuitable for outdoor use and without any do...

Page 17: ...l betweenthefrontpanelandthefitting usethe8self tapping M4 x 16 screws fit the locks on the door panel B type heater with combustion circuit open to the environment in which it is installed Fit the ac...

Page 18: ...PCHheater afterthelatterisfittedinsidetheairhandlingorroof topunit ATTENTION Correctly position the intake terminal with the pipe connection notch facing upward to ensure the correct operation of the...

Page 19: ...ired with open combustion chamber fittotheairintakethestainlesssteelterminalsupplied by APEN GROUP as standard The OUTDOOR installation must be carried out by using the front panelkit seeparagraph3 3...

Page 20: ...controlprobe installedontheheatexchanger centreline The thermostat may be accessed from the outside through the burner housing during maintenance and or replacement operations All components belonging...

Page 21: ...structions below As an example the calculation procedure shown assumes that a PCH heater has been applied A By using a default pressure drop for example about 120 Pa PPCH through the PCH section find...

Page 22: ...the height required for the bypass if a top bypass is provided or the width of the bypass if it is provided sideways TOP BYPASS x ABYPASS L SIDE BYPASS y ABYPASS H The bypass area according to instal...

Page 23: ...flow is horizontal and can have both a right or left direction The fan can be fitted upstream or downstream of the heat exchanger On request the air flow can be vertical For PCH heaters it is necessa...

Page 24: ...the condensate drain ATTENTION When the air flow is vertical the horizontally assembled PCH heaters B System must be installed by rotatingthestandardversionby 90 90 clockwiserotation Vertically combi...

Page 25: ...of at least 0 4 mm IMPORTANT The horizontal sections of flue must be installed with a slightly incline 1 3 towards the heater in ordertopreventthebuildupofcondensationintheexhaust All components are...

Page 26: ...he flue reduces the heater module thermal output NOTE If the module is installed indoor the use of coaxial connections is allowed for PCH heaters with a maximum length of 3 metres NOTE The flue outlet...

Page 27: ...TERMINAL FROM SEPARATE TO COAX 4 7 14 1 20 0 46 5 73 1 107 9 TC13 10 HC2 100 ROOF MOUNTED TERMINAL FROM SEPARATE TO COAX 3 8 12 2 17 7 42 5 67 8 101 0 TC33 10 VC2K 100 ROOF MOUNTED TERMINAL WINDPROOF...

Page 28: ...ir intake from the room and exhaust to the outdoor Lmax of the pipe routing made with the shown excluding the terminal The terminal consists of Adaptor from PCH outlet to exhaust where necessary Wide...

Page 29: ...CH outlet to intake where necessary Wide radius 90 bend on the exhaust Wide radius 90 bend on the intake Roof mounted terminal from separated to coaxial NOTE The maximum length available has been spli...

Page 30: ...eating cable Connection to the condensate drain The PCH modules are supplied with a condensate drain on the module outer panel According to the applications APEN GROUP can supply a condensate neutrali...

Page 31: ...suitable electrical protection upstream of the PCH module IMPORTANT Powering off the unit before completing the cooling cycle and with machine set to ON is strictly prohibited Failure to follow these...

Page 32: ...box located inside the housing This terminal box contains the connections to the pre wired module s and interfaces with the final user by means of the following connections power supply Power to 230...

Page 33: ...perature probe To correctly set the adjustment parameters d0 parameter must be programmed which identifies the type of adjustment associated with the PCH heater Function Equipment PCH heater Flame mod...

Page 34: ...e sure that it does not exceed the current value available from the regulator output The operation type is shown in the diagram below EXAMPLE VOFF H52 VON H52 H53 VOFF H53 The default parameters are H...

Page 35: ...s APEN GROUP uses the probe as a safety device temperature limiter To use the probe as temperature control simply change parameter d0 with default value equal to 5 for 0 10Vdc adjustment setting it to...

Page 36: ...e Smart Web Easy set the adjustment parameters both on the PCB and the Smart Web Easy The NTC probe which can be connected must be of 10 K 3435 type The probe must be connected to the terminals 5 6 7...

Page 37: ...cascade differential value Formoreinformationonhowtoremotelyoperatethecontrolswith the Smart Web Easy please refer to the manual HG0060 00W Use installation and programming Manual of the CHRONOTHERMOS...

Page 38: ...R 12 T1 C3 6 C53 R107 U5 D4 R8 2 XT1 C 48 F7 R 88 C3 0 R 28 R 14 C3 9 R6 3 R5 4 R 11 U13 R 53 C4 6 RR1 C1 6 C45 R109 R 13 C 44 CN06 LC3 J1 U10 R3 0 R 57 R 15 R21 R3 6 CN14 R 98 R8 6 R 60 C 9 D14 D19 D...

Page 39: ...heat demand from the thermostat On the machine is on with burner flame on OFF the machine has been switched off through the LCD control any heat demands will be ignored To switch the PCH heater on the...

Page 40: ...alve has a limited surface IMPORTANT For proper maintenance connect the PCH module by means of a seal and swivel gasket Avoidusingthreadedconnectionsdirectlyonthegasconnection Current legislation allo...

Page 41: ...130 00 A 038 Gas pipe installation Special attention must be paid when fitting the gas supply pipes to allow the burner housing door to open as shown in the figures below If pressure is higher than 60...

Page 42: ...r The following information is clearly printed on the equipment packaging country of destination gas category and equipment code The code allows finding out the factory settings NOTE In compliance wit...

Page 43: ...ax min max min max CATEGORY according to the country of destination see reference table SUPPLY PRESSURE mbar 25 min 17 max 30 PILOT NOZZLE mm 0 7 GAS CONSUMPTION 15 C 1013mbar m3 h 0 59 2 34 0 93 4 29...

Page 44: ...min max min max min max min max min max CATEGORY according to the country of destination see reference table SUPPLY PRESSURE mbar 25 min 20 max 33 PILOT NOZZLE mm 0 70 GAS CONSUMPTION 15 C 1013mbar m...

Page 45: ...CHINE PCH020 PCH034 PCH045 PCH065 PCH080 PCH105 Output min max min max min max min max min max min max CATEGORY according to the country of destination see reference table SUPPLY PRESSURE mbar 30 min...

Page 46: ...800 800 123 64 PCH034 470 1040 800 123 74 PCH045 470 1040 870 123 74 PCH065 470 1340 870 123 84 PCH080 470 1530 955 123 106 PCH105 470 1760 955 123 116 PCH130 760 1350 1190 123 195 PCH160 845 1540 119...

Page 47: ..._____________ _________________________________________________________________________________________ _________________________________________________________________________________________ ______...

Page 48: ...PCH cold storage generator module APEN GROUP SPA reserves the right to contribute the necessary modifications to the documentation or documentation 48 cod HG0130 05GB ed B 2104 PCH...

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