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1

IMPORTANT:

 

READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE.

DANGER:

IF YOU SMELL GAS

:

1.  Shut o

ff

 the gas to the appliance.

2.  Extinguish any open 

fl

ame. 

3.  Open lid.

4.  If  odor  continues,  keep  away  from  the 

appliance  and

  immediately

  call  your 

gas supplier or the 

fi

re department.

WARNING:

1.  Do  not  store  or  use  gasoline  or  other 

flammable  vapors  and  liquids  in  the 

vicinity of this or any other appliance.

2.  An  LP  cylinder  not  connected  for  use 

shall  not  be  stored  in  the  vicinity  of  this 

or any other appliance.

CODE  AND  SUPPLY  REQUIREMENTS: 

This 

grill  must  be  installed  in  accordance  with  local 

codes  and  ordinances,  or,  in  the  absence  of  local 

codes,  with  the  latest  National  Fuel  Gas  Code 

(ANSI    Z223.1/NFPA  54),  or  Natural  Gas  and 

Propane  Storage  and  Handling  Installation  Code 

(CSA-B149.1).
This  appliance  and  its  dedicated  manual  shutoff 

valve  must  be  disconnected  from  the  gas-supply 

piping system when testing the syst

em at pressures 

in excess of ½ psig (3.5 kPa).
This  appliance  must  be  isolated  from  the  gas-
supply  piping  system  by  closing  its  dedicated 

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of the gas-supply system at pressures up to and 
including ½ psig (3.5 kPa). 

INSTALLER:

 Leave these instructions with consumer.

CONSUMER: 

Retain for future reference

.

WARNING:

Improper installation, adjustment, alteration, 

service,  or  maintenance  can  cause  injury 

or property damage. For proper installation, 

refer  to  the  installation  instructions.  For 

assistance or additional information, consult 

a  quali

fi

ed  professional  service  technician, 

service agency, or the gas supplier.

Proper  operation  of  your  grill 
requires  prompt  and  periodic 
maintenance. See the SERVICING 
AND CLEANING section for details.

American Outdoor Grill

  • PO Box 4053  • La Puente, CA 91747

WARNINGS AND SAFETY CODES

INSTALLATION AND  

OWNER’S MANUAL

GETTING STARTED

ONLY TO BE USED OUTDOORS

All electrical outlets in the vicinity of the grill must be 

properly  grounded  in  accordance  with  local  codes, 

or,  in  the  absence  of  local  codes,  with  the  National 

Electrical  Code,  ANSI/NFPA  70,  or  the  Canadian 

Electrical Code, CSA C22.1

whichever is applicable.

Keep  all  electrical-supply  cords  and  fuel-supply 

hoses away from any heated surface.

This  appliance  is  designed  as  an  attended 
appliance.   DO NOT leave this appliance burning 
when unattended.

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$16,=

&6$

US

®

C

Cooking Grid U.S. 

Patent Nos.

'
'

REV 4

 - 2202031315

L-C2-442

PORTABLE OUTDOOR GAS GRILLS

 76HULHV

Summary of Contents for 24 T

Page 1: ...XUH WHVWLQJ of the gas supply system at pressures up to and including psig 3 5 kPa INSTALLER Leave these instructions with consumer CONSUMER Retain for future reference WARNING Improper installation a...

Page 2: ...ait entra ner un incendie causant des dommages la propri t des blessures ou la mort Ne pas utiliser cet appareil sous une surface combustible Ne pas utiliser cet appareil sous un auvent Le non respect...

Page 3: ...MENTS 10 MODEL SPECIFICATIONS 11 AOG GRILL REPLACEMENT PARTS LIST 13 INSTALLATION INSTALLATION 16 LOCATION PREPARATION 16 WHEELS AND CASTERS 16 CONNECT THE GAS SUPPLY 16 LEAK TEST 17 INSTALL THE COOKI...

Page 4: ...ire If lining the interior firebox with aluminum foil not recommended DO NOT block the drip collector holes air baffle s oranyventilationlouversasthiswillcauseagrease fire and or cause the unit to ove...

Page 5: ...AFETY GUIDELINES THIS UNIT MUST BE INSTALLED SOTHATTHE VENT OPENINGS ONTHE CABINET REMAIN CLEAR AND FREE AT ALL TIMES The gas cylinder regulator and rubber hose must be in a location not subject to te...

Page 6: ...7 SRXU OHV ERXWHLOOHV j JD 3 ou la norme relative aux bouteilles sph res et tubes pour le WUDQVSRUW GHV PDUFKDQGLVHV GDQJHUHXVHV HW j OD RPPLVVLRQ 1 6 VHORQ OH FDV d La bouteille utilis e doit comport...

Page 7: ...ce with the U S Department of Transportation D O T 6SHFL FDWLRQV IRU 3 DV OLQGHUV or the Standard for OLQGHUV 6SKHUHV DQG 7XEHV IRU 7UDQVSRUWDWLRQ RI DQJHURXV RRGV DQG RPPLVVLRQ CAN CSA B339 as applic...

Page 8: ...truction See exhaust hood information below and Fig 8 1 Important DO NOT use this appliance under unprotected combustible overhead construction Wheninstalledunderoverheadnon combustibleconstruction an...

Page 9: ...m clearance of 14 from the protected combustible rear wall The4 non combustiblematerialplusanadditional10 clearance between the unit and protected rear wall C Clearance between unit and combustible re...

Page 10: ...Code and all local codes Leak test at all connections The gas supply must be sized to provide minimum inlet pressure at the maximum flow rate BTU hr Undue pressure loss will occur if the pipe is too...

Page 11: ...due to gas conversion altitude or other local conditions See AIR SHUTTER ADJUSTMENT BURNER FLAME INSPECTION section Grill model HARDWARE KIT OPTIONS ORIFICE KIT 10ft quick disconnect hose convertible...

Page 12: ...to top of shelf C Left to right Front to back Cart base D Shelf to shelf E Cart base F Maximum outer G Open A Closed B 24 59 48 1 2 37 25 50 22 1 4 24 3 4 30 59 48 1 2 37 31 56 22 1 4 24 3 4 36 59 48...

Page 13: ...prior to or during installation or damage to the connecting gas line and igniter wiring may occur The plastic straps that secure the oven to the barbecue unit must be removed and discarded prior to l...

Page 14: ...ifold w o backburner w o sideburner nat gas 24 C 34T 1 30 C 34T 1 36 C 34T 1 or Valve manifold w o backburner w o sideburner L P gas 24 C 34TP 1 30 C 34TP 1 36 C 34TP 1 12 Main burner igniter assy onl...

Page 15: ...ainless steel motor 24 B 32 1 24 B 32 1 24 B 32 1 2 Spit prongs set of 2 24 B 18 1 24 B 18 1 24 B 18 1 3 Spit rod 5 8 hex 24 B 33 1 30 B 33 1 36 B 33 1 4 Handle knob 24 B 09 1 24 B 09 1 24 B 09 1 2 4...

Page 16: ...om the flare adapter at end of manifold and then install a quick disconnect hose or similar purchased separately to the adapter An R H P quick disconnect hose is recommended see third bullet above Use...

Page 17: ...s See Fig 17 1 The panels allow heat from the burners to be evenly distributed throughout the cooking area The panels are stainless steel and will heat and cool quickly making your barbecue very respo...

Page 18: ...sert the rack hangers into the two holes in the back of the inner oven hood then lower the front of the rack to a level position Note Removing the warming rack before using the rotisserie will leave m...

Page 19: ...tightening the screws Note Upon completion the air shutter must still fit around the brass orifice 4 Connect the female connector on the end of the hot surface igniter wire to the male connector comi...

Page 20: ...f this screw 4 Finally insert the bottom screws on the left and right side of the shelf and securely tighten all screws To detach reverse the process above This barbecue comes with one rigid shelf tha...

Page 21: ...l knob Control panel screw s Drip tray Right main burner control knob Backburner control knob if equipped Control panel screw s Drip tray Sideburner control knob if equipped Left main burner control k...

Page 22: ...t overheating After each use turn the control knob s to the OFF position and turn off the gas supply to the unit After reading and understanding all bullets above follow these steps to light and use y...

Page 23: ...alve at a time for either spark ignition or manual lighting 1 Open lid s or remove cover s from burner s to be lit 2 Turn all gas control knob s to their OFF position s 3 Turn on the gas at its source...

Page 24: ...UT haute la lu mi re Enfoncez le bouton pour tourner ALLUMAGE COMMANDE ECLAIRAGE Note N ouvrez pas plus d une valve la fois pour allumage par tincelle ou manuel 1 Ouvrezlescouverclesouenlevezlescouver...

Page 25: ...ht side of your barbecue by sliding the bracket attached to the motor onto the tab on the right of the barbecue The motor should be installed so that the spit rod will fit into the motor drive socket...

Page 26: ...solution if needed For tough deposits a copper pad can be used Rinse and dry completely 3 Cover your grill Once the grill is dry and cool cover your grill with an AOG protective cover not included Tw...

Page 27: ...dust debris etc to settle on your stainless steel grill These environments chemicals and materials may cause the 304 stainless steel to develop surface rust and consequently pitting Under these condit...

Page 28: ...llips screwdriver unscrew the control panel fastener screws located on the sides of the control panel Retain the screws for later re installation B 4 Carefully remove the control panel by lifting and...

Page 29: ...e in the forward fire wall 4 Toreplacetheburner slidetheopencylindricalendofthe burner around the orifice enveloping it and centering on it Then lower the back end anchor pegs into the burner support...

Page 30: ...at original shipping MUST be filled out and applied next to the existing label mentioned above Convert Regulator The gas regulator equipped only on natural gas models and located beneath the grill mu...

Page 31: ...ner mounting screws SERVICING AND CLEANING Cont Convert Check Sideburner Orifice 1 Lift the side burner lid Then remove the grill and side burner cap and set them aside 2 Locate and remove the cotter...

Page 32: ...ed allow the unit to cool remove the burner and proceed to the steps below 1 To adjust the air shutter loosen the adjustment screw with a flathead screwdriver Then rotate the shutter to open or close...

Page 33: ...t the air shutter first light the side burner fon HI 2 Loosen the adjustment screw with a flathead screwdriver then carefully rotate the shutter to open or close it See Fig 33 1 for details Begin with...

Page 34: ...th the control panel removed 4 Light the burner on HIGH then turn the burner to LOW setting While the burner is lit remove the control knob from the valve 5 Locate the FLATHEAD adjustment screw found...

Page 35: ...ion failure continues contact dealer for valve replacement 3 Low gas pressure 3 Have the gas co check supply pressure 4 Front carry over port 4 Clean burner ports 5 Igniter malfunction 5 Contact deale...

Page 36: ...oes not cover labor or labor related charges except as provided by VHSDUDWH VSHFL F ZULWWHQ SURJUDPV IURP RHP OO UHSDLU ZRUN PXVW EH SHUIRUPHG E D TXDOL HG SURIHVVLRQDO VHUYLFH SHUVRQ DQG UHTXLUHV SUL...

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