Antunes Egg Station Dual Zone ESDZ-1200 Series Manual Download Page 15

EGG STATION DUAL ZONE

15

P/N 1011416 Rev. H 02/18 

McDonald’s

0200367 

Gasket, Platen Seam 

0507598 

Cover, Platen Seam 

0507657 

Spacer, “ L” Bracket 

2120268 

Spacer, Hinge Bracket 

3250132 

Screw,Mach 1/4-20X1/2”  

 

 

Sltrshd; S/S 304 

10 

0100305 

Grill Split Platen-Casting 

2  

 

 

(see item #91)

0013380 

Rack Assembly- 6 Egg 

2  

 

 

(Order item 102)

0507688 

Rack, Egg Ring 

10  7001402 

Egg Ring Kit (single pack) 

 

7001403 

Egg Ring Kit (5 pack) 

1

 

7001216 

Egg Ring Kit (6 pack) 

1

 

7001544 

Egg Ring Kit (12 pack) 

1

11  308P350* 

Screw Pan Head, #8-32 X 3/8  

 

 

With Int. Tooth Washer 

13  0800497 

Pivot Rod 

14  0022355 

Weldment, Hinge Support 

16  0022336 

Weldment, Cover & Trough 

18  0400485 

Insulation, Platen 

19  304P105* 

Nut, Hex ‘ Keps ‘ # 4-40 

20  0504078 

Bracket, Hi-Limit 

21  0507667 

Bracket, Sensor 

22  0600165 

Spring, Compression 

23  4051050 

Thermocouple, Type K (Open End) 

24  325P104* 

Washer, Flat - 1/4” 

25  310P213* 

Scr, Phpanhd #10-16 X 3/4”  

 

 

Thrd Form 

26  0022341 

Nose Piece Weldment 

27  306P130*     Nut,Hex keps #06-32 

1  

 

 

Steel; Zinc Plated

28  0200368 

Gasket, Nose Piece 

29  0200369 

Gasket, Nose Piece Lip 

30  1002657 

Label, Control 

31  0700552 

Power Cord NEMA L6-30P 

 

 

Twist Lock (Mfg. No. 9300626) 

 

0700724  

Power Cord 20A W/  

1

 

 

Pin & Sleeve Plug (Mfg. No. 9300632) 

32  0400315 

Strain Relief 

33  0200366 

Gasket, Housing (Side) 

1

35  7000272 

Thermostat, Hi-Limit Kit 

37  306P180* 

Screw, Mach. Truss Head Phillips,  

 

 

#6-32X 1/4” 

38  0507655 

Bracket, Display 

39  0507607 

Retainer, Insulation 

41  0400482 

Insulation Cover, Control Board 

42  2110213 

Clamp, 1 Inch Flat Cable Mount 

44  304P106* 

4-40 Acorn Nut 

45  4070257 

Asy-Pcb, ESDZ Display Board  

46  0200364 

Gasket, Rear Panel  

47  0200365 

Gasket, Rear Panel Bottom 

48  0507073 

Bracket, Usb Mounting 

49  304P114* 

Screw, Mach #4-40 X 1/4” 

51  308P333* 

Washer, Fender #8 Flat 

52  0013409  

Ferrite Assembly 

53  4060355     Terminal Block, 3-Pole 

54  306P101*     Nut,Hex #06-32 St.stl. 

55  4070154 

Varistor Board 

57  308P143* 

Nut, Hex ‘Keps’ #8-32 

58  308P124* 

Screw, Mach. One Way #8-32 

59  310P109* 

Scr,Mach #10-32 X 3/8 Sltrshd; 

 

 

304 S/S;Brt  

60  0507807 

Cover-Ccw, Usb 

61  308P227* 

Scr Mach #8-32 X 3/8”  

 

 

Hxhdsltd; Shoulder  

62  0400481 

Cover, Contactor  

63  0400484 

Cover, Ele. Insulation 

1  

64  306P146* 

Washer #6 Nylon .062 THK 

1

65  7001017 

Contactor Kit 

68  7001142 

Relay, Solid State Dual Pole  

69  4070256 

Asy-Pcb, ESDZ Control Board  

71  4070198 

Snubber Board  

72  0800903  

Guard, Fan  

74  7000913  

Fan Replacement kit  

76  2120269 

Spacer, #6 Scr Nylon  

77  21000-0043 Spacer, 3/8 Cbs Thread Female  

78  2100109 

Foot, Rubber  

79  2100159  

Adjuster, Leg  

80  2100158  

Leg Cup  

81  0200371  

Gasket, Main Housing To Base Plate  2 

82  0200372  

Gasket, Main Housing To  

 

 

Base Plate-Short  

83  2110212 

Bar, Dual Platen Clamp  

84  310P102*   Washer, Int. Tooth-Lock,#10 

85  310P149* 

Scr,Mach #10-32 X 7/8  

 

 

Slpanhd;304 S/S; Brt  

86  4060451 

USB A-F Pnl Mount/ A-M Shield 

87  7001243 

ESDZ-1200 Top Cover Kit 

1

89  7001244 

ESDZ-1200 Top Cover & Egg Rack Kit 1

89  7001245 

ESDZ-1200 Egg Rack Kit 

1

90  7001246 

ESDZ-1200 Top Cover Kit (Single) 

1

91  7001247 

ESDZ-1200 Pivot Rod Kit 

1

92  7001248 

ESDZ-1200 Thermocouple Kit 

1

93  7001249 

ESDZ-1200 Display Board Kit 

1

94  7001250 

ESDZ-1200 Platen Kit 

1

95  7001251 

ESDZ-1200 L-Bracket Kit 

1

96  7001252 

ESDZ-1200 Varistor Board Kit 

1

97  7001253 

ESDZ-1200 Main Board Kit 

1

98  7001254 

ESDZ-1200 Contactor Kit 

1

99  7001255 

ESDZ-1200 Hinge and Pivot Rod Kit  1

100  210K122 

Adjustable Leg Kit 

4

101  7001142 

Solid State Relay Replacement Kit 

Item  Part No. 

Description 

Qty.

Item  Part No. 

Description 

Qty.

REPLACEMENT PARTS (continued)

Summary of Contents for Egg Station Dual Zone ESDZ-1200 Series

Page 1: ...tices 8 Troubleshooting for Under Cooked Eggs 8 Troubleshooting Eggs leaking out of Egg Rings 8 Programming 9 Factory Default Cooking Times 9 Turning cooking surfaces on or off 9 Manager Mode 9 Maintenance 10 Daily Cleaning 10 TROUBLESHOOTING 11 Error Codes 12 Hi Limit Control 12 Factory Reset 12 Replacement Parts 13 Wiring Diagram 17 LIMITED WARRANTY 20 1 P N 1011416 Rev H 02 18 Scan with mobile ...

Page 2: ... unit This unit is manufactured from the finest materials available assembled to strict quality standards and tested at the fac tory to ensure dependable trouble free operation Warranty Information Please read the full text of the Limited Warranty printed on the front cover of this manual If the unit arrives damaged contact the carrier imme diately and file a damage claim with them Save all packin...

Page 3: ...leaning agents e g bleach sanitizers degreasers or detergents could cause permanent damage to stainless steel equip ment The damage is usually in the form of discol oration dulling of metal surface finish pits voids holes or cracks This damage is permanent and not covered by warranty The following tips are recommended for mainte nance of your stainless steel equipment Always use soft damp cloth fo...

Page 4: ...figuration ESDZ 1200 9300626 Canada L6 20P 20 Amp 250 VAC Straight Twist Lock ESDZ 1200 9300632 Canada 250 VAC 20 Amp Pin and Sleeve Model Mfg No Volts Watts Amp Hertz ESDZ 1200 9300626 9300632 Canada 200 240 3000 15 12 5 50 60 Model Mfg No Width A Depth B Height C ESDZ 1200 9300626 9300632 Canada 18 457 mm 18 29 32 480 mm 8 15 16 227 mm A C B D Dimensions ...

Page 5: ... Leveling the Unit The unit must be placed on a level surface The unit comes with 4 individually adjustable legs to assist in leveling Be sure to place the unit on a sturdy flat sur face and adjust the legs as needed to ensure the unit is level Turn legs clockwise to shorten or counter clockwise to lengthen To verify if the unit is level use a level if available If a level is not available open th...

Page 6: ... turned on the displays show programming infor mation including the setpoint temperature of the front and rear cooking surfaces 275 F The unit begins to heat up The displays show HEAT during warm up The displays USE when the related cooking surface is up to cooking temperature When the unit is turned off the displays flash HOT and OFF until the cooking surfaces drop below 145 F then the displays g...

Page 7: ...ough are not plugged 10 On the control panel press the ROUND button for shelled eggs or the FOLDED button for folded eggs for the section of the egg cooker being used NOTE The top row of the control panel controls the REAR grill and the bottom row of the control panel controls the FRONT grill WARNING Be sure to wear HEAT RESISTANT GLOVES when removing the Egg Rack while the unit is on Use extreme ...

Page 8: ...n within the Rack remove the Egg Ring and reshape it to its nor mal form and reinstall Replace the Egg Ring if required 3 The Egg Rings should sit flush against the grill surface and hold the egg inside the Egg Ring while cooking Review the section titled Best Practices Troubleshooting for Under Cooked Eggs in this manual Inspect the Egg Rings for damage Flip or replace as required BEST PRACTICES ...

Page 9: ... Temperature 4 Use the Up and Down arrow buttons to change the Front setpoint temperature as desired The default is 275 F Press the Program button to save the change The unit moves to the next option Language Selection 5 To change the language between English and French Canadian press the Down arrow button for French Canadian FR C Press the Up arrow but ton for English En Press the Program button ...

Page 10: ...o the soiled towel bucket immediately after use NOTE If a scraper is needed during cleaning use a plastic scraper DO NOT USE A METAL SCRAPER NOTE Do NOT Pour water onto the grill surface when it is hot This can cause damage to the grill 5 Wipe down the exterior of the unit with a separate clean sanitizer soaked towel sprayed with McD Heavy Duty Degreaser solution Use a separate clean sanitizer soa...

Page 11: ...lid state relay Eggs do not cook properly Using refrigerated eggs and Folded but ton selected Use Round button when using shelled eggs Round button selected when cooking folded eggs eggs overcooked Use Folded button when using folded eggs Incorrect amount of water added to trough in cover Fill trough in cover with water before starting time cycle Grill temperature too low or high Perform the steps...

Page 12: ... unit is now reset to fac tory default settings Error Codes This section describes the error codes that may appear on the display NOTE For the errors below attempt to turn the unit off and turn it back on again to see if the problem is fixed If the problem persists refer to the Action column Error Description Action 1 9 Probable circuit board issue Contact Antunes Technical Service at 1 877 392 78...

Page 13: ...48 35 46 44 19 42 41 45 29 28 11 20 21 24 23 38 37 85 22 84 30 26 83 107 18 6 1 4 10 2 106 5 3 14 89 9 106 16 13 Order Item 91 90 39 35 See Next Page 11 87 88 92 93 94 99 19 3 4 3 95 55 19 96 104 31 31 103 Do NOT plug any per sonal or unauthorized USB device into the USB port of this unit Doing so may cause damage to the unit ...

Page 14: ...EGG STATION DUAL ZONE 14 P N 1011416 Rev H 02 18 McDonald s REPLACEMENT PARTS continued 80 79 78 81 77 76 71 74 82 72 65 69 25 62 27 63 68 Order item 101 93 100 27 19 27 64 97 98 105 ...

Page 15: ...nel Bottom 1 48 0507073 Bracket Usb Mounting 1 49 304P114 Screw Mach 4 40 X 1 4 1 51 308P333 Washer Fender 8 Flat 1 52 0013409 Ferrite Assembly 1 53 4060355 Terminal Block 3 Pole 1 54 306P101 Nut Hex 06 32 St stl 1 55 4070154 Varistor Board 1 57 308P143 Nut Hex Keps 8 32 1 58 308P124 Screw Mach One Way 8 32 1 59 310P109 Scr Mach 10 32 X 3 8 Sltrshd 304 S S Brt 1 60 0507807 Cover Ccw Usb 1 61 308P2...

Page 16: ...t shown 1 103 2180259 Scrap Tray 2 104 0200381 Gasket Cover Platen 1 105 0700973 Wire Set 20 Conductor Ribbon Cable Not Shown 106 0200438 Gasket Top Bkt Side 2 107 0200437 Gasket Platen Seam Bottom 1 Items are available in packages of 10 ten Item Part No Description Qty REPLACEMENT PARTS continued ...

Page 17: ...EGG STATION DUAL ZONE 17 P N 1011416 Rev H 02 18 McDonald s WIRING DIAGRAM ...

Page 18: ...EGG STATION DUAL ZONE 18 P N 1011416 Rev H 02 18 McDonald s NOTES ...

Page 19: ...EGG STATION DUAL ZONE 19 P N 1011416 Rev H 02 18 McDonald s NOTES ...

Page 20: ...erchantability or fitness for a particular pur pose each of which is expressly disclaimed The remedies described above are exclusive and in no event shall Antunes or any of its Divisions be liable for special consequential or incidental damages for the breach or delay in the performance of this warranty WARRANTY EXCLUSIONS The cost of installation Equipment that has been damaged due to shipment Pu...

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