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1 General Information   

1.1 General 

 

GPS/F-1006 

Series Computerized Control System for Industrial Sewing Machines: 1) 

Adopt the world leading AC servo control technology on main shaft motor, which features 
high torque, good efficiency, stable speed and low noise; 2) Diversified design of control 
panel can meet the special requirement of users on attachment; 3) System adopts German 
style structure, which offers easy installation and maintenance to users; 4) The control 
software can be updated through remote communication system, which helps users to 
improve the function of products constantly.   

1.2 Functions & Parameters 

Type of Controller 

                   

*36)

Computeized Pattern Sewing Machine 

Sewing Range 

      X(Lateral Direction)     Y(Longitudinal Direction) 

   

100     x     60 

    

Max. Sewing Speed 

2700rpm(Sewing pitch below 3mm) 

                   

Stitch Length 

0.1

12.7mm(Min. Resolution: 0.10mm) 

Type of Feeding Motion   

Intermittent feed (Pulse Motor 2-shaft Driving) 

Needle Bar Stroke 

41.2mm 

Needle 

DP×5

DP×17 

Lift of Feeding Frame 

Standard 18mm Max. 22mm(Pneumatic type Max. 25mm) 

Needle Bar Stroke 

Standard 4mm(0

10mm) 

Lift of Intermediate 

Presser 

20mm 

Shuttle 

Double-capacity Semi-rotary Shuttle 

Memory of Pattern Data   

U Disk 

Pause 

Stop the machine during the process of sewing 

Enlarging / Reducing 

Function 

Allows a pattern to be enlarged or reduced on the X axis and Y 
axis independently when sewing a pattern. Scale : 1% to 400% 
times (0.1% for each step)   

Enlarging/ Reducing 

Method  

Method for enlarging or reducing length of stitch form 

Sewing Speed Limitation   

200

2500rpm(100rpm for each step) 

:~

Pattern Selection 

Pattern No. selection method 

Bobbin Thread Counter 

UP/DOWN method (0 to 9,999) 

Sewing Counter 

UP/DOWN method (0 to 9,999) 

2

nd

 Origin Setting 

Using jog keys, a 2nd origin (needle position after a sewing 

cycle) can be set in the desired position within the sewing area.

Sewing Machine Motor   

Servo Motor 

Needle Highest Position 

Stop Function 

After the completion of sewing, the needle can be brought up to 
its highest position 

Power 500W 

www.garudan.cz

Summary of Contents for GARUDAN GPS/F-1006 Series

Page 1: ...al operating of touch screen GPS F 1006 series ANITA B s r o Pr myslov 2453 7 680 01 Boskovice Czech Republic tel 420 516 454 774 420 516 453 496 fax 420 516 452 751 e mail info anita cz w w w g a r u...

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Page 3: ...he machine correctly and effectively If the user operates the machine contrary to regulations herein thus cause loss to user or third party we will not take responsibility Besides you should keep this...

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Page 5: ...to use this sewing machine near the sources of strong disturbance like high frequency welding machine The source of strong disturbance will affect the normal operation of the sewing machine The volta...

Page 6: ...nything on the moving components because both of the above behaviors will cause the personal injury or the damage of the sewing machine During working if the mis operation happens or the abnormal nois...

Page 7: ...nput 24 4 2 C Pattern Edition 25 4 3 C Pattern Selection 26 4 4 C Pattern Sewing 27 5 Pattern Edition 29 5 1 Entry to Pattern Edition Mode 29 5 2 Pattern Edition 32 5 3 Quit Pattern Edition Mode 38 6...

Page 8: ...1 92 9 1 Alarm Information List 92 9 2 Prompt Information List 95 10 Appendix 2 98 10 1 Installation Size of Control Box 98 10 2 Installation Size of Operation Box 98 10 3 Control System Diagram Cable...

Page 9: ...iving Needle Bar Stroke 41 2mm Needle DP 5 DP 17 Lift of Feeding Frame Standard 18mm Max 22mm Pneumatic type Max 25mm Needle Bar Stroke Standard 4mm 0 10mm Lift of Intermediate Presser 20mm Shuttle Do...

Page 10: ...e advancing touch operation technology the operational interface of SC 440 featuring its user friendly and easy control provides the innovational changes to user in their daily operations Users are ab...

Page 11: ...hift between data input interface and sewing interface 8 Information Shift between data input interface and information interface 9 Communication Shift between data input interface and communication i...

Page 12: ...e presser of machine step the pedal to low the presser and to start the machine for sewing 2 3 Operation of Normal Pattern 1 Interface for Entering Sewing Data The data input interface is shown as fig...

Page 13: ...setting interface This is controlled by the parameters U64 U88 K Y Actual Size Display Display the actual size of the existing pattern in Y direction Input the actual size via the parameter U64 then...

Page 14: ...ern This is controlled by U89 C Threading Press it to lower the intermediate presser D Return to Origin Press it to make presser return to origin E Pattern Number Display Display the number of the exi...

Page 15: ...eed Q P Pattern File Folder Number Display Display the existing P pattern file folder number R P Pattern Selection Display the registered P pattern press that key to have access to P pattern sewing in...

Page 16: ...will ask you whether to replace the existed pattern with the new one 2 5 Name Pattern Press to have access to the interface for naming the pattern as shown in the right 14 figures can be inputted for...

Page 17: ...ress the Presser Lift Key to lift presser and let the system return to main interface Presser Lower Presser Lift 2 7 Winding Installation of Bobbin Insert the bobbin into the winding axis and then pre...

Page 18: ...sses the the sewing machine will stop running and return to normal mode Additionally user can press the Stop Key to stop the sewing machine under winding mode At this time user can go on winding bobbi...

Page 19: ...gistered pattern number the upper side of interface will display the content of the selected pattern press to finish the selection Pattern Inquiry Press to activate pattern inquiry interface use numbe...

Page 20: ...rks 2 The input range and default value of Max speed limitation is affected by Parameter U01 Scaling Rate Setting The right figure is the interface for setting scaling rate The upper of it is for X di...

Page 21: ...r With and number keyboard or to input the number wanted to be registered The upper interface will display the registered sewing shape and relating data In this circumstance the new pattern can t be r...

Page 22: ...f LCD displayer will turn to blue This is the interface for sewing Display of Trial Sewing Interface Press at sewing interface to have access to the interface for trial sewing as shown in right figure...

Page 23: ...the position for start or end the pattern can be sewn in the middle way by stepping the pedal 2 12Frame moving Operation Entry to Frame moving Interface When it is inconvenient to place sewing materi...

Page 24: ...r Counter Selection Value Setting Set the type of counter and the existing value with 2 14 Emergency Stop Release the Error During the sewing press stop key the sewing machine will stop working The sy...

Page 25: ...The Parameter U56 can be set as enter the setting interface at auto thread trimming after pause Relocate the Presser to Sewing Position in Procedure Setting Interface Press to have access to the inte...

Page 26: ...f the P pattern B P pattern copy Copy the present P pattern and save it as new pattern number C Pattern naming 14 figures are able to be inputted at most D Threading Press it to lower the intermediate...

Page 27: ...rn to the interface for normal pattern data input R P pattern file folder number display Display the number of the present P pattern file folder S P pattern file folder selection Shift the P pattern f...

Page 28: ...gure Quit the Edition Interface Press to turn off the interface for editing P pattern and then the system will return to the data input interface 3 3 Copy of P Pattern Select the Pattern for Copy Pres...

Page 29: ...r keys the registered pattern number can t be registered again Press to select the file folder for saving Press to end the operation and return to the interface for copying P pattern 3 4 P Pattern Sel...

Page 30: ...of Pattern The operation is same to that in selection of normal pattern press to end the selection 3 5 Sewing P Pattern Description of Functions No Functions Content A Trial sewing Press it to have a...

Page 31: ...ay Display the actual size of the existing pattern in X direction K X scaling rate setting Display the scaling rate of the existing pattern in X direction L Y actual size display Display the actual si...

Page 32: ...ent C pattern and save it as a new pattern with a new code C Pattern naming 14 figures can be inputted at most D Threading Lower the intermediate presser after pressing E Winding Press the Ready again...

Page 33: ...can press A to have access to the interface of C pattern edition In the initial status the first design is a blank because there is no P pattern registered into to it as sewing design at that time Se...

Page 34: ...the 2nd design is displayed repeat the above operation to register other designs repeatedly 4 3 C Pattern Selection Entry to Interface of C Pattern Selection As shown in the right figure user can pres...

Page 35: ...r please press to end the operation 4 4 C Pattern Sewing In the interface of C pattern data input user can press to have access to the interface for sewing as shown in the right figure Description of...

Page 36: ...y the name of the present pattern M Sewing shape number display Display the number of the sewn shape registered under the C pattern N X actual size display Display the actual size of the present sewn...

Page 37: ...ting under Mode Selection interface please refer to 9 Mode and Parameter Setting Press to have access to the interface for selecting edition mode and sewing mode as shown in the right picture sewing m...

Page 38: ...to the standard interface for pattern edition as shown in right Description of Functions No Function Content A Load design Display the interface for loading design B Design input Display the interfac...

Page 39: ...y point J Trial sewing Trial sewing on the pattern edited at preset K Forward backward feeding Move a stitch from the existing needle position forward backward L Return to origin Make the needle retur...

Page 40: ...nd so on will be displayed for mechanical control orders the figures standing for the control order type will be displayed like thread trimming 6 Type of needle entry Represent the types of needle ent...

Page 41: ...activate the interface for locating jump feed position In this interface please use to move icon needle position to position 40 25 Press for confirmation and then press to save the setting and quit t...

Page 42: ...34 2 Input of Linear Normal Sewing In the Functional Code List select 023 Linear Normal Sewing and then press to have access to the interface for setting linear normal sewing w w w g a r u d a n c z...

Page 43: ...to the interface for setting length of sewing stitch as shown in the right picture Press orderly to change the sewi stitch length to 3 0 press ENTER to save it and return to the interface for setting...

Page 44: ...t interface press to move icon Needle Position from to and then press Repeat the above operations to move icon in the order of as shown in the right figure After the confirmation to the pattern user c...

Page 45: ...h user can select the position to save that pattern User can save it into storage media of operational panel or into U disk Press to save the pattern At this time the system will ask you whether to in...

Page 46: ...e interface for selecting edition mode or sewing mode as shown in the right Sewing mode Edition mode Select and then press to return to the interface for mode selection Press again to quit the interfa...

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Page 48: ...hecked at a glance and the target achieving consciousness as a line or group is increased as well by the function to display the target output and the actual output 3 Display the threading figure 6 1...

Page 49: ...ear the left time for replacement 6 2 Maintenance Repair Time Input Display of Information Interface Level of Maintenance In the interface of data input hold the information key A for 3 seconds to act...

Page 50: ...is set at 0 the function for maintenance and repair is stopped Use the number keyboard to input the set value of this item press to confirm the input 6 3 Alarm Release When it comes to the pointed ti...

Page 51: ...se press the information key A to activate the interface of information Display of Production Control Interface Press the key B in the interface of information to activate the production control inter...

Page 52: ...every two progresses The rest is done in the same manner If the number of thread trimming is set at 0 No calculation will be carry out 9 4 2 From Sewing Interface Display of Sewing Interface In the in...

Page 53: ...ol Information Input Final Target Amount At first please input the number of production target pieces in the process to which sewing is performed from now on Press final target amount key C to activat...

Page 54: ...ys to input the wanted figure After the input please press to confirm Input Time for Thread trimming Then please input the average times for thread trimming at each progress Press E at the previous pa...

Page 55: ...press Without pressing the value will not be cleared Clear the Data in Counter For clearing the value in counter user shall stop the counter first and then press Values in Target Amount at Present an...

Page 56: ...the interface of maintenance level press to inquire the alarm records In the figure EB301 is the code of error 7 is the times of happening Press to have access to the detailed information of alarm w...

Page 57: ...enance level user can press to inquiry the running information of machine Accumulated running time Hour Accumulated number of pieces sewn Accumulated time of power on Hour Accumulated number of stitch...

Page 58: ...the interface of communication Selection of Communication Method There are two communication methods as shown below Input data from U disk to operational panel Input data from operational panel to U...

Page 59: ...at one time user can not set the memory number The copied patterns will be saved into the empty numbers automatically The copied pattern can not replace the existed pattern this pattern may be quoted...

Page 60: ...Start Communication Press Communication Key L to begin data communication After the communication the system will return to the interface of communication If the pattern with the same number exists in...

Page 61: ...d for3 seconds to have access to the update status as shown in the right the figure at upper right corner will turn to blue Selection of Update Type Press to activate the status of communication opera...

Page 62: ...nish the update Remarks For the updating files please locate them in DH_PRO file folder 7 4 Instructions on Back up Recovery of Parameters Display of Communication Interface At sewing data interface h...

Page 63: ...r confirmation Parameter transfer Copy Parameter from Panel to U Disk Parameter Back up Press to set the operation for downloading data from operational panel to U disk Press and in the interface of i...

Page 64: ...sk to the operational panel for recovery Before the parameter recovery the user shall perform the back up operation according to step 3 7 5 Instructions on Back up Recovery of Pattern Data Display of...

Page 65: ...or confirmation Entire Pattern Data Transfer Copy Data from Panel to U Disk Pattern Data Back up Press to set the operation for downloading data from operational panel to U disk Press and in the inter...

Page 66: ...operation for copying data from U disk to operational panel Press and in the interface of information to copy the pattern data from U disk to the operational panel for recovery For recovering the enti...

Page 67: ...In the mode interface several detailed operations on setting and edition can be done Hold for 3 seconds to have access to the Mode Setting Level 2 Interface while holding for 6 seconds to Mode Setting...

Page 68: ...alize U disk Initialize U disk 6 Software version Inquiry Inquire the version of panel main controller and software of motor 7 Keyboard lock Lock the functions of some adjustable items 8 Testing mode...

Page 69: ...ic information of parameter Select the parameter you wish to modify The parameters with purple background are the parameters of data input type while the parameters with blue background are the parame...

Page 70: ...t Speed of 4th Stitch 200 2700 100rpm 1500rpm U06 Start speed of 5th stitch 200 2700 100rpm 2000rpm U12 Return to 0 point at turning on Not return Return 0 Not return 1 Return 0 Not return U20 Able to...

Page 71: ...l voice Control panel voice alarm 0 Mute 1 Control panel voice 2 Control panel voice alarm 2 U37 Presser status at ending of sewing Presser up at sewing start Up promptly at sewing end Control pedal U...

Page 72: ...h at a pattern sewing end Search at a circle sewing end 0 No origin search 1 Search at a pattern sewing end 2 Search at a circle sewing end 0 No origin search U48 Set start sewing point recovery path...

Page 73: ...eedle up position U54 Pressing board action at pause board down board up 0 board down 1 board up 0 board down U55 Pause switch type self lock normal 0 self lock 1 normal 0 self lock U56 Automatic thre...

Page 74: ...Percent input Actual size input 0 Percent input 1 Actual size input 0 Percent input U71 Thread breakage detection not effective effective 0 not effective 1 effective 0 not effective U72 Sewn invalid...

Page 75: ...ghest point at searching origin no yes 0 no 1 yes 0 no U104 Intermediate presser down synchronization Before the start of sewing machine head Same pace with last out presser 0 Before the start of sewi...

Page 76: ...Mode Setting Level 3 press to enter the interface for setting parameters of Level 2 as shown in the right figure For the operations please take the descriptions in Set Parameter of Level 1 for refere...

Page 77: ...speed setting 200 2700 100rpm 2700rpm K11 Low speed setting 200 2700 100rpm 200rpm K12 Middle high Speed Setting 200 2700 100rpm 1500rpm K13 Middle low Speed Setting 200 2700 100rpm 1000rpm K18 Singl...

Page 78: ...2 mm degree 196mm degree K37 Thread loosing end time angle 0 998 2 mm degree 0mm degree K40 Thread stirring turning on time 0 998 2 ms 30 ms K41 Thread stirring keeping time 0 998 2 ms 30 ms K50 Press...

Page 79: ...le pressing board volume M 0 255 1 0 K54 Heavy pressing board volume H 0 255 1 0 K55 Sewing type thin middle thick 0 thin 1 middle 2 thick 0 thin K56 Thin material for sewing 0 255 1 0 K57 Middle mate...

Page 80: ...ecovery path selection 0 Standard 0 1 Reverse 2 Y Axis X Axis 3 X Axis Y Axis K93 Origin search origin recovery path selection at reverse 0 Standard 0 1 Reverse 2 Y Axis X Axis 3 X Axis Y Axis K110 Re...

Page 81: ...ce for setting the set value of counter Selection on Sewing Counter Press or to have access to the interface for selecting counter type Sewing UP Counter Every time the sewing of one shape is performe...

Page 82: ...ue the interface of counter exceed warning will be displayed Press to restore the existing value of counter to the set value No of Piece DOWN Counter Every time one cycle stitching is performed the ex...

Page 83: ...right Sewing Mode Edition Mode Select the edition mode and to have access to the interface of pattern edition 8 6 Initialize U Disk In the setting mode level 2 press to have access to the interface o...

Page 84: ...shaft Motor Version of Stepping Motor 8 8 Shift of Sewing Type Press to have access to the interface for selecting Type of sewing as shown in right Normal Pattern Sewing Combination Pattern Sewing Af...

Page 85: ...I07XY Motor Origin Test H I08 Main shaft Motor Correction 1 Touching Panel Correction In the interface of testing mode press I01 touching panel correction to have access to the interface of touching...

Page 86: ...thod on Input Signal In the interface of testing mode press I03 Input Test to have access to the interface of input test as shown in the right User can confirm the input status of the various sensors...

Page 87: ...ain shaft motor will run in the set speed At this time the actual speed measured in shown at Press to stop the machine 5 Method for Testing Output In this interface of testing mode press I05 Output Te...

Page 88: ...he interface of continuous running to set the action interval and gusseting origin inspection Press to return to the interface for data input Then press and step the pedal to allow machine to run cont...

Page 89: ...the angle of main shaft motor can be displayed on the figure of Press to automatically save it in to the system and correct the angle of main shaft motor in future 8 10 Brightness Adjustment In the l...

Page 90: ...t In that interface user can see a figure shown under the pattern number In the status of locking keyboard only the available figures can be seen Range for Locking Keyboard 1 Normal Sewing Data Input...

Page 91: ...ter Edition 4 Testing Mode 8 12 Pattern Edition Parameter Setting In the Level 3 Setting Mode interface press to have access to the interface for setting the pattern edition parameter The figures in d...

Page 92: ...elected as arc the parameter interface will be shown as Figure 2 The functions of each key are shown in the table below Number Code A Letter Input B Selection of Font C Array Method D Letter Pitch E D...

Page 93: ...85 1 Letter Input At least input a letter 20 letters can be inputted at most 2 Selection of Font 28 kinds of font can be provided User can press number from 1 28 for selection w w w g a r u d a n c z...

Page 94: ...d down semi circle 4 Letter Pitch In case of horizontal array this parameter is the horizontal pitch between each letter in case of vertical array this parameter is the vertical pitch between each let...

Page 95: ...ty of Satin The Density of Satin can be set between 50 200 6 Auto Trimming Selection Select Auto Trimming Selection to insert the trimming action in the created letter embroidery pattern w w w g a r u...

Page 96: ...88 7 Scaling in Height Set the scale of the letter in height the range is 50 200 8 Scaling in Width Set the scale of the letter in width the range is 50 200 w w w g a r u d a n c z...

Page 97: ...angle for the counterclockwise rotation of the string is in the range from 0 359 10 Letter Angle is fixed or not When the array of string is upper semi circle and down semi circle user can set whether...

Page 98: ...le of the string can be adjusted in case of the arc array the adjustment of the radian is available Then the adjustments of each single character will be carried out including the position and the rot...

Page 99: ...gure as its center Counterclockwise Rotation Clockwise Rotation J Selection of Font Change the font of the selected figures the setting method is same to that of setting parameter K Scaling in Height...

Page 100: ...evice 24V is too high Turn Off Machine EB009 Voltage of assistant device 24V is too low Turn Off Machine EB013 Encoder is error or unconnected Turn Off Machine EB014 Motor running abnormal Turn Off Ma...

Page 101: ...rmediate presser origin detection abnormal Turn Off Machine EB030 Stepping driver communication abnormal Turn Off Machine EB031 Stepping motor over current Turn Off Machine EB032 Stepping driver power...

Page 102: ...g Press EP316 File load abnormal Press EP317 File input abnormal Press EP318 Initialization abnormal Press EP319 Sewing counter is full Press EP320 No of pieces counter is full Press EP321 Communicati...

Page 103: ...on panel to U disk M006 Prompt of Turn off Need M007 Prompt of Over Set Range M008 Prompt of All Sub pattern Deletion M009 Prompt of Restore Original Setting M010 Prompt of Sub pattern Deletion M011 P...

Page 104: ...n of Deletion on Needle Entry Point M033 Confirmation of Deletion on Element M034 Confirmation of Deletion on New Edited Pattern M035 Number of Inputted Points over Limitation M036 Number of Elements...

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Page 106: ...98 10 Appendix 2 10 1 Installation Size of Control Box Figure 1 Size of 4 hole Installation 10 2 Installation Size of Operation Box Figure 2 Installation Size of Operation Box w w w g a r u d a n c z...

Page 107: ...99 10 3 Control System Diagram Cable Connection 10 3 1 Control System Diagram w w w g a r u d a n c z...

Page 108: ...Valve 1 2 CZ4216 Three State Presser Pneumatic Valve 1 2 CZ4217 Trimming Pneumatic Valve 1 2 CZ4215 Presser Pneumatic Valve 1 2 CZ4210 Wipe Solenoid 1 3 CZ4211 Thread releasing Solenoid 1 3 CZ4212 Ro...

Page 109: ...101 10 3 3 1006 Control System Diagram w w w g a r u d a n c z...

Page 110: ...neumatic Valve 1 2 CZ4217 Three State Presser Pneumatic Valve 1 2 CZ4215 Rotating Presser Valve 1 2 CZ428 Presser Pneumatic Valve 1 3 CZ4210 Wipe Solenoid 1 3 CZ4211 Thread releasing Solenoid 1 3 CZ42...

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